Gasboy Islander ICR PLUS User Manual Download

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Wiring

MDE - 4811F

Islander PLUS and ICR PLUS

INSTALLATION MANUAL

This document is based on Orpak’s Island controller (OrIC)

installation manual P/N 817438050

Summary of Contents for Islander ICR PLUS

Page 1: ...Wiring MDE 4811F Islander PLUS and ICR PLUS INSTALLATION MANUAL This document is based on Orpak s Island controller OrIC installation manual P N 817438050...

Page 2: ...d approved test equipment for the hazardous areas In the installation and maintenance of the Product comply with all applicable requirements of the National Fire Protection Association NFPA 30 Flammab...

Page 3: ...th the limits for a Class B C digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation...

Page 4: ...This document is the property of ORPAK SYSTEMS Ltd ISRAEL...

Page 5: ...ds 5 1 4 ISLANDER PLUS STRUCTURE 6 1 4 1 Main Components 6 1 4 2 Islander PLUS Internal Configuration Mechanical Pump 9 1 4 3 Islander PLUS Main Components Location 11 1 5 AVAILABLE CONFIGURATIONS 16...

Page 6: ...ONDUITS 29 2 4 1 General 29 2 4 2 Conduit Requirements 30 2 4 3 Conduits at Islander PLUS 30 2 4 4 Required Conduits in Island 32 2 4 5 Required Conduits in Islander PLUS 32 2 5 CONDUITS INSTALLATION...

Page 7: ...site 49 3 4 3 Assigning Logical IDs 49 3 4 3 1 To each fuel tank 49 3 4 3 2 To each Dispenser Unit 49 3 4 3 3 In the Islander PLUS pole 49 3 4 4 Mapping 49 3 5 CONNECTIONS TO ISLANDER PLUS 50 3 6 INST...

Page 8: ...5 3 9 4 RS 485 Electronic Pump 76 3 10 WIRING TO GENERAL COMPONENTS 77 3 10 1 General 77 3 10 2 Connection to TLG Controller 77 3 10 3 Connection to Journal Printer 77 3 11 POST INSTALLATION CHECKLIST...

Page 9: ...MAINTENANCE SECTION 5 5 1 GENERAL 95 5 2 TROUBLESHOOTING 95 5 2 1 Islander PLUS Troubleshooting 95 5 2 2 OrPT Troubleshooting 102 5 2 3 Printer Troubleshooting 106 5 2 4 Communication Troubleshooting...

Page 10: ...TABLE OF CONTENTS Paragraph Page INSTALLATION INSTRUCTIONS 127 Islander PLUS Manual vi...

Page 11: ...Supply Components and Grounding Studs 39 Figure 2 8 VAC Power Supply Jumpers Setup 39 Figure 2 9 Islander PLUS ground description 40 Figure 2 10 Communications Cable Wiring 41 Figure 3 1 Islander PLU...

Page 12: ...tor 84 Figure 4 5 Printer Connector Pin out Description 84 Figure 4 6 Printer Module Jumpers Default Configuration 86 Figure 4 7 Printer Module Jumpers Configuration Examples 87 Figure 4 8 Door Handle...

Page 13: ...Block 4 Mechanical Pump Connections Definition 59 Table 3 3 Islander PLUS for 8 hoses Terminal Block 8 Mechanical Pump Connections Definition 61 Table 4 1 Printer Main Components 83 Table 4 2 Printer...

Page 14: ......

Page 15: ...abinet installed on top of a pedestal Islander PLUS see Figure 1 1 is a core component in Gasboy s solution for Home Base Refueling Station Home Base Station Islander PLUS provides the central functio...

Page 16: ...Figure 1 1 Islander PLUS ICR PLUS General View Islander PLUS Manual 2...

Page 17: ...management and maintenance are available A standard PC with Internet Browser Explorer is used for management of the site either locally or remotely secured There is no need for special management soft...

Page 18: ...rt of mechanical dispensers enabling pump with totalized preset and price update Tank Level Gauging System TLG available for several brands For UL listing this product has only been evaluated for use...

Page 19: ...n His authorization device for the fueling transaction is a magnetic card The client swipes the card through the magnetic card reader on the Payment Panel The magnetic card information is read and sen...

Page 20: ...GT Wireless Gateway Terminal receives both DataPass and FuelOpass vehicle data decrypts the information and transmits it to the Station automation system in a secure manner over an RF signal To obtain...

Page 21: ...des OrPT supports keyboard entry for authorization and other parameters input from the user such as odometer engine hours vehicle plate number and PIN code The OrPT panel is connected to the Site Cont...

Page 22: ...ment interface The CommVerter includes two MPI C cards for interface to the mechanical pumps an Ethernet Switch RS 485 ports and one RS 232 port For electronic pump a different interface card is insta...

Page 23: ...Internal Configuration Mechanical Pump Figure 1 3 shows a general configuration diagram of the Islander PLUS up to four mechanical pumps Figure 1 3 Internal Configuration Diagram 4 Mechanical Pump Isl...

Page 24: ...Figure 1 4 shows a general configuration diagram of the Islander PLUS for eight mechanical pumps Figure 1 4 Internal Configuration Diagram 8 Mechanical Pumps Islander PLUS Manual 10...

Page 25: ...he Islander PLUS without the Printer Figure 1 6 shows the location of the main components of the Islander PLUS for 8 hoses Figure 1 7 and Figure 1 8 show the location of the Printer within the two con...

Page 26: ...Figure 1 6 Internal Components Location 8 Mechanical Pumps Islander PLUS Manual 12...

Page 27: ...Figure 1 7 Islander PLUS with Optional Internal Printer Sectional View Islander PLUS Manual 13...

Page 28: ...Figure 1 8 Islander PLUS for 8 hoses with Optional Internal Printer Sectional View Islander PLUS Manual 14...

Page 29: ......

Page 30: ...cle Identification System Some options are available for vehicle identification in the Islander PLUS ICR PLUS FuelPoint PLUS WGT Wireless Gateway Terminal is Vehicle identification process performed i...

Page 31: ...over on the front panel Figure 1 9 Islander PLUS with Data Key Reader Optional 1 5 6 2 HID Device The pedestal can be supplied with an optional HID card reader for payment with specific cards The HID...

Page 32: ...ps PA039402000 800938231 Islander PLUS w HID for Mechanical Pumps 2 hose PA039402200 800938233 Islander PLUS w HID for Mechanical Pumps 4 hose PA039402400 800938235 Islander PLUS w HID for Mechanical...

Page 33: ...chanical dispensers does not support TLG or additional electronic dispensers from the pedestal Those devices require an external box In the order form you are required to define also the P N for the s...

Page 34: ...e router level or preferably at the Home Base Station level 1 6 4 RF Network Security Islander PLUS EIA 802 15 4 RF network is encrypted using the AES 128 security standard 1 6 5 Maintenance Security...

Page 35: ...Figure 1 10 Islander PLUS ICR PLUS Dimensions Islander PLUS Manual 21...

Page 36: ...9 45 x 61 02 x 9 45 24 x 155 x24 cm Communication interface RS 485 9600 bps Half Duplex RS 232 Ethernet RJ 45 10 Mbps EIA 802 15 4 RS 485 9600 bps Half Duplex RS 232 Ethernet RJ 45 10 Mbps EIA 802 15...

Page 37: ...different models over the following standards RS 232 link RS 485 link TCP IP over Ethernet EIA 802 15 4 1 9 2 Security Standards Triple DES encryption for Payment Devices Contact less tags magnetic s...

Page 38: ...ection 4 Printer This section provides a detailed description of the Islander PLUS printer as well as basic troubleshooting instructions Section 5 Maintenance This section provides general maintenance...

Page 39: ...n operating procedure practice etc that if not correctly followed could result in injury or loss of life CAUTION An operating procedure practice etc that if not strictly observed could result in damag...

Page 40: ...the following manuals OrPT Installation Setup and Operation Manual For Home Base Stations Document No MDE 4819 8 Port CommVerter User s Manual Document No MDE 4812 SiteOmat Station Controller User s M...

Page 41: ......

Page 42: ...evelop installation plans for each specific installation Since installation requirements vary widely from case to case no installation hardware is supplied by the equipment manufacturer and installati...

Page 43: ...d ignite fuel vapors and flammable liquids resulting in death serious personal injury property loss and damage to you and other persons When working in any open area of Home Base Station beware of pas...

Page 44: ...way from AC wires All conduits must be inserted in the Islander PLUS pedestal through the holes and knockouts provided in the lower protective plate see Figure 2 1 Do not make any other hole in this u...

Page 45: ...Figure 2 1 Islander PLUS Lower Protective Plate Figure 2 2 Standard Bottom Metal Plate s Knockout Close View Islander PLUS Manual 31...

Page 46: ...line from TLG at office to Islander PLUS o RS 485 422 C L or Tokheim o Pulser from pumps to Islander PLUS Grounding o At least 10 mm OOO AWG Grounding cable to pump chassis o At least 10 mm OOO AWG Gr...

Page 47: ...w voltage cables inspection box o One conduit to Office control room o One conduit to each pump o Two conduits to Islander PLUS High voltage cables inspection box o One conduit to Office control room...

Page 48: ...Figure 2 4 Conduits Layout for Mechanical Pump Islander PLUS Manual 34...

Page 49: ...Figure 2 5 Conduits Layout for Electronic Pump Islander PLUS Manual 35...

Page 50: ...ded vary in accordance with the device it connects The wire used must be stranded and not a solid core Select a cable specification in accordance with local environment conditions CAUTION For supply c...

Page 51: ...rom the peripherals and the Office to Islander PLUS as listed in Table 2 3 and shown in Figure 2 4 Proceed as follows Table 2 3 Islander PLUS Cables Routing No Functional Description From Through Inse...

Page 52: ...e power supply can be fed either 110 VAC or 220 VAC The Mains cable is first connected to the terminal block Between the terminal block and transformer the system uses a Line Filter in order to attenu...

Page 53: ...igured for 110 VAC Mains power supply Take care to set it accordingly to your local Mains power supply specifications Failure to do so may result in damages 1 3 2 4 5 6 220VAC JUMPER 1 3 2 4 5 6 110VA...

Page 54: ...part of the system installation As with the AC power the grounds for all system components should return to the same circuit breaker panel This helps you to assure a common ground throughout the syste...

Page 55: ...Wire one 0 4 10 mm ground cable from the Mains ground connection to the pump chassis The communication cable shield must be connected to ground at one end side only preferably at the controller insta...

Page 56: ...able must be in a low voltage conduit away from any AC wires Cable The type of cable required should be according to the device it is connected to The wire used must be stranded and not a solid core S...

Page 57: ...use the information in this section to develop installation plans for each specific installation Since installation requirements vary widely from case to case no installation hardware is supplied by t...

Page 58: ...n is classified as Class 1 Division 2 and it does not extend higher than 18 inches 0 5m from surface and A minimum safety separation of 18 inches 0 5m from any nearest pump dispenser Figure 3 1 Island...

Page 59: ...r s up to four nozzles for each Islander PLUS ICR PLUS For UL listing this product has only been evaluated for use with UL Listed Dispensers One or more Underground gas tanks TLG probe for each gas ta...

Page 60: ...Figure 3 2 Home Base Station with 4 Mechanical Pumps System Diagram Islander PLUS Manual 46...

Page 61: ...Figure 3 3 Home Base Station with 8 Mechanical Pumps System Diagram Islander PLUS Manual 47...

Page 62: ...Figure 3 4 Home Base Station with Electronic Pumps System Diagram Islander PLUS Manual 48...

Page 63: ...ion of each ICR PLUS Draw a basic map of the site with all the objects 3 4 3 Assigning Logical IDs 3 4 3 1 To each fuel tank Assign the tank sequential number coordinated with the station manager Assi...

Page 64: ...gure 3 5 Figure 3 6 The required connections are 1 Dispenser wiring connections Pulser Low Voltage In Use signal High voltage Valve High voltage 2 Communications RS 232 LAN to TLG Controller to Gas Ta...

Page 65: ...Figure 3 5 Islander PLUS Terminal Block Power and LAN Connections Islander PLUS Manual 51...

Page 66: ...e Station concrete floor 3 6 2 Installation Procedure Steps Installation of the Islander PLUS pedestal consists of the following general steps Running conduits to the pedestal site Installing the Base...

Page 67: ...lists the assembly parts for the installation of the Islander PLUS Table 3 1 Islander PLUS Assembly Parts Item No Orpak Part Number Description Qty 1 Islander PLUS 1 2 814906200 Bolt ICU 4 3 81510300...

Page 68: ...ttom Plate is on a same level as the ground asphalt pedestal on which it is installed Check repeatedly that the Bottom Plate is leveled Otherwise make the necessary adjustments so the plate is perfect...

Page 69: ...Figure 3 8 Base Plate Installation Example Figure 3 9 Rosette Upside down view Figure 3 10 Rosette Dimensions Islander PLUS Manual 55...

Page 70: ...d M10 nuts 1 in Figure 3 8 3 in Table 3 1 3 6 7 Base Plate Installation Procedures Optional The Base Plate can be attached to the spot ground by four expansion bolts as an option Proceed as follows 1...

Page 71: ...n the Pedestal Base and secure it to Pedestal Pole with four M10 flat washers 4 in Table 3 1 and M10 nuts 1 in Figure 3 8 3 in Table 3 1 3 6 8 Sealing Conduits The conduits shall be sealed in accordan...

Page 72: ...s of pumps Mechanical Pump Electronic Pumps The following paragraphs provide the wiring requirements for each type of pump 3 7 3 Wiring Requirement For any type of wire prior to inserting it to the te...

Page 73: ...minals This table provides the signal name and a functional description of the signal Figure 3 16 and Figure 3 17 show the wiring list for connection to the Terminal as published in the Wiring Label a...

Page 74: ...IN USE 1 A Handle Up In Use signal input Nozzle 1 20 IN USE 2 A Handle Up In Use signal input Nozzle 2 21 IN USE 3 A Handle Up In Use signal input Nozzle 3 22 IN USE 4 A Handle Up In Use signal input...

Page 75: ...N 2 CONNECTOR RJ45 separate LAN connector for connection to external network 3 8 3 8 Mechanical Pump Terminal Block Pin Out Connections The Islander PLUS Terminal Block connections for an 8 Mechanical...

Page 76: ...3 B Handle Up AC In Use signal Return Nozzle 3 36 IN USE 4 B Handle Up AC In Use signal Return Nozzle 4 37 IN USE 5 B Handle Up AC In Use signal Return Nozzle 5 38 IN USE 6 B Handle Up AC In Use sign...

Page 77: ...lser Input Nozzle 7 16 PULSER_8 Pulser Input Nozzle 8 49 LOAD 1 Pump control output Nozzle 1 50 LOAD 2 Pump control output Nozzle 2 51 LOAD 3 Pump control output Nozzle 3 52 LOAD 4 Pump control output...

Page 78: ...Figure 3 15 Islander PLUS Terminal Block 8 pumps Figure 3 16 Islander PLUS Terminal Block 4 Mechanical Pump Wiring List Label Islander PLUS Manual 64...

Page 79: ...18 and Figure 3 19 show a schematic diagram of the connections between the Islander PLUS and the mechanical pump components Figure 3 20 to Figure 3 22 show a detailed wiring diagram between the Islan...

Page 80: ...transaction ended Authorization Output Wires The dispenser requires an authorization signal from the Islander PLUS to start a sale transaction Without this authorization signal the electric valve or...

Page 81: ...Figure 3 18 Mechanical Pump Single Dispenser Connections Islander PLUS Manual 67...

Page 82: ...Figure 3 19 Mechanical Pump Twin Dispenser Connections Islander PLUS Manual 68...

Page 83: ...Figure 3 20 Islander PLUS and Mechanical Pump Terminal Block Detailed Connections Islander PLUS Manual 69...

Page 84: ...characteristics NOTE Pulser should be installed in accordance with the pulser manufacturer s instructions Some pulsers do not have a barrier in that case you must add a pulser barrier Barriers are no...

Page 85: ...Figure 3 22 shows a schematic diagram of the connections between the Terminal Block and a 2 wire Pulser Figure 3 22 Terminal Block and 2 Wire Pulser Wiring Connections Islander PLUS Manual 71...

Page 86: ...485 RS 422 See Figure 3 23 for the wiring list label applied within the inner wall of the unit This label consists of a wiring list table for the Terminal block You are requested to connect the Foreco...

Page 87: ...Figure 3 23 Islander PLUS Terminal Block Wiring List Label Islander PLUS Manual 73...

Page 88: ...im pump nozzle and the terminals that differ from the Mechanical Pump Figure 3 23 shows the wiring list for connection to the Terminal as published in the Wiring Label added to the inner door The Wiri...

Page 89: ...l Pump The figure shows the serial connection between two Current Loop pumps and the Terminal Block Figure 3 23 shows the wiring list for connection to the Terminal as published in the Wiring Label ad...

Page 90: ...from the Mechanical Pump The figure shows the prallel connection between two RS 485 pumps and the Terminal Block Figure 3 23 shows the wiring list for connection to the Terminal as published in the Wi...

Page 91: ...cal or electronic pump 3 10 2 Connection to TLG Controller Figure 3 27 shows the required connection between the TLG controller in the site and the Islander PLUS Terminal Block Figure 3 27 Terminal Bl...

Page 92: ...to the 8 Port Commverter through one of the channels of the RS 485 Module P N M09680B017 with a shielded twisted pair cable maximum length 100m The Printer is provided with the SPRN interface board w...

Page 93: ...Figure 3 29 Journal Printer Rear Panel Islander PLUS Manual 79...

Page 94: ...arate dedicated breaker o Is the system grounded properly o Are the cables correctly routed in the Island o Are the communication lines under the maximum allowable distance RS 232 50 feet 15m RS 485 3...

Page 95: ...0B034 provides the customer a receipt once a refueling action is completed This section provides as well as instructions It includes instructions on replacing the printer paper roll In addition this s...

Page 96: ...It uses thermal printer paper only 55 gr 57 mm width 101 mm diameter The Printer is connected to the OrPT via an RS 485 link The Printer requires a 24 26 VDC power supply input The Printer enclosure i...

Page 97: ...ity Printer Cutter Lock Shifts away from the printer and unlocks the cutter lock Printer Cutter Cuts the paper Thermal Printer Prints the text on the thermal paper by means of the thermal head Paper L...

Page 98: ...power supply Figure 4 5 and Table 4 2 show the Printer connector pin out description Figure 4 4 Printer Connector Figure 4 5 Printer Connector Pin out Description Table 4 2 Printer Module Connector P...

Page 99: ...nitoring At turn on the LEDs and the buzzer are activated for a short period of time 4 6 SPECIFICATIONS This section lists the physical electrical and environmental specifications of the printer as fo...

Page 100: ...jumpers where the five first jumpers determine the RS485 address The last three jumpers determine the number of copies Figure 4 6 shows the jumpers default configuration where the RS485 Address 70 Hex...

Page 101: ...e mode Print always 4 7 3 Cutter The paper cutter may be set to one of three modes as determined by the controller in the Head Office No Cut Full Cut Partial Cut 4 7 4 Printing the Status Report The G...

Page 102: ...ns out completely 4 8 2 Paper Roll Replacement This procedure applies when the printer is on line and connected to a power source In that state the printer pulls the paper automatically and cuts it wh...

Page 103: ...ot 6 Lift the paper roll pivot and remove the paper roll 7 Prepare a new paper roll facing down 8 Press the paper roll pivot pawl and slide back the new paper roll when it is facing down NOTE Insert t...

Page 104: ...end of the process the paper will exit from the cutter NOTE Do not pull the paper The printer pulls the paper automatically and cuts it 11 Slide the paper from the printer door slice 4 8 2 2 Manual In...

Page 105: ...th the Printer Cleaning Card The Printer Cleaning Card is provided in a protective package to prevent dryness The cleaning procedure shall be performed whenever the Print Fade Away is observed all ove...

Page 106: ...the cleaning card should be tilted to the far right of the printer paper slot Next the cleaning card should be tilted to the left 9 Verify that the cleaning card rolls out from the paper slot 10 Pull...

Page 107: ...rm the recommended corrective actions to troubleshooting the failure and to repair the unit Table 4 3 Printer Troubleshooting No Failure Indication Probable Cause of Failure Recommended Corrective Act...

Page 108: ...lock lever to its original state 6 Slide the new paper roll into the Pivot Handle Make sure the paper roll you insert is not crumpled 7 Insert the paper into the printer either automatically or manual...

Page 109: ...countered when using the Islander PLUS system as well as corrective action instructions covering the following problems related to the system and its peripherals Islander PLUS see paragraph 5 2 1 OrPT...

Page 110: ...Does the unit shut down immediately after being turned on 1 Check for shorts in the power line cable 2 Check grounding Circuit breaker is off Is breaker off or tripped Turn breaker on if off Is 115V b...

Page 111: ...netic Cards 1 Visually check Magnetic Card reader 2 Present several Magnetic Cards 1 Clean Magnetic Card reader 2 Replace Magnetic Card reader 3 Replace OrPT No Key response Loose cable Faulty key rec...

Page 112: ...r to check power supply to the unit If power supply is OK then replace the 8 port board If power supply is faulty replace the power supply Verify that Control red LED on MPI C board is lit 1 Replace M...

Page 113: ...t when nozzle is lifted If the red LED is not lit replace MPI C board If the led is lit the problem is external to the controller Faulty 8 Port Replace 8 Port Pump is authorized pump motor is running...

Page 114: ...ling Define the device parameters in FHO properly Device limit was passed Verify that the device is within the limits of its rule For testing only remove any rule associated to this device Device was...

Page 115: ...ulser and short the pulse in wires to simulate pulses If pulses are received during refueling replace pump pulser If not replace MPI C board No control on refueling Pump is refueling without any contr...

Page 116: ...not accept card OrPT display does not respond correctly to cards Bad card Present several cards to see if problem is consistent Replace card and test again Dirty card reader Verify that the card reade...

Page 117: ...connects key reader to the OrPT terminal Make good electrical connection if faulty one exists OrPT is busy performing another task Verify that the display presents the idle message 1 Press Cancel 2 Pr...

Page 118: ...lace OrPT OrPT displays No communication message Communication disconnected Open Islander PLUS door and check LAN cable from OrPT to 5 LAN switch Make correct and good connection if it was incorrect 5...

Page 119: ...tup Verify that OrPT parameters defined in SiteOmat match the values presented in OrPT display at power on Set the OrPT bus and parameters according to OrPT values presented in OrPT display at power o...

Page 120: ...s properly Faulty Printer Replace Printer No power to Printer No printing printer doesn t produce a beep sound at power on Power cable is disconnected Check power cable connections between the printer...

Page 121: ...Jumper means address is 70HEX Set the correct Hex address in SiteOmat Faulty Printer Replace Printer Paper is not automatically cut Paper is not being cut at the end of the printing Incorrect SiteOmat...

Page 122: ...plug it back in 3 Replace LAN cable if necessary 4 If the cable is in good condition contact the IT department to confirm that the switch router connected to the LAN cable is properly set 5 Check the...

Page 123: ...o right should be blinking constantly to confirm communication with controller 3 In cases where all LEDs are lit periodically every 30 seconds the unit is resetting due to connection loss to the contr...

Page 124: ...o confirm proper settings in the controller 1 If no activity on the LAN port check the cable and or change the port on the 5 port switch 2 Reset the OrPT and follow the main screen messages for the IP...

Page 125: ...cleaned periodically at short intervals due to the harsh environment of the Home Base Station where they operate 5 3 2 Cleaning The following instructions are valid for the OrPT front panel and the I...

Page 126: ...he Reader and then pull it out slowly Perform the previous procedures several times until the card gets dry Insert any magnetic card and verify that its stored data is read by the Magnetic Card Reader...

Page 127: ...embedded Controller Unit OrCU 3000 Orpak site Controller Unit OrIC Orpak Island Controller OrIT Orpak Island Terminal OrPT Orpak Outdoor Payment Terminal display Keyboard key reader magnetic card read...

Page 128: ...Extended Service Set An ESS is basically a roaming domain ESSID Extended Service Set Identifier The length of the ESSID information is between 0 and 32 octets A zero length identifier indicates the b...

Page 129: ...tiality algorithm specified by IEEE 802 11 used to provide data confidentiality that is subjectively equivalent to the confidentiality of a wired local area network LAN medium that does not employ cry...

Page 130: ...A STATION INFORMATION Power line 110VAC 220VAC Other____ Power stabilizer UPS available ______________ Spec _________________ Station name __________________________ Location ________________________...

Page 131: ...Mechanical have electronic pulse out _____ Pulses liter factor_________ Electronic protocol communication ____________ Pump link Current Loop RS 485 Other ___________________ Type of wire used for pum...

Page 132: ...____ Break Away Yes No Location on the hose ________ Vapor Recovery Yes No NOZZLE HOSE THREAD INCH NPT MILLIMETER DSP HOSE THREAD Male Female MANUFACTURER ___________________ MODEL ___________________...

Page 133: ...he station and attach photos Pay attention to the following Photos of Nozzle Hose Pump Isle Station Distances Location of office to install FCC Pumps Tanks Isles etc Broadcast antennas Power line cabl...

Page 134: ...Islander PLUS Manual 120...

Page 135: ...es the wiring diagram of the Islander PLUS as follows Figure B 1 Islander PLUS Wiring Diagram Mechanical Pump Figure B 2 Islander PLUS Wiring Diagram Electronic Pump Figure B 3 Islander PLUS 8 Wiring...

Page 136: ...Figure B 1 Islander PLUS Wiring Diagram Mechanical Pump Islander PLUS Manual 122...

Page 137: ...Figure B 2 Islander PLUS Wiring Diagram Electronic Pump Islander PLUS Manual 123...

Page 138: ...Figure B 3 Islander PLUS for 8 hoses Wiring Diagram Islander PLUS Manual 124...

Page 139: ...HID installation kit P N M09680B040 The installation kit includes the following items Table 1 HID Installation Kit Items P N Name Quantity 813118001 HID Assy 1 814982600 HID Holder 1 815102500 NUT M3...

Page 140: ...Figure 1 HID Unit and Connector Figure 2 HID Holder and Nuts Islander PLUS Manual 126...

Page 141: ...allation manual MDE 4811 1 In cases where installing the HID unit in Islander PLUS 8 hoses pedestals remove the OrCU module from the internal side of the pedestal door see Figure 3 as follows a Unscre...

Page 142: ...oor See arrows Figure 4 for location of the connecting points that need to be broken Make sure no sharp edges remained after cutting and the surface is smooth Discard the metal plate Figure 4 Rectangu...

Page 143: ...sing Phillips type screwdriver Figure 6 Attaching Back Cover to HID Holder 5 Run the connector cable through the hole in the holder from inside out as shown in Figure 8 Install the back cover with the...

Page 144: ...ts and washers excluding the nut in the upper left corner b Place a spacer on the upper left corner stud see Figure 9 c Place the two remaining spacers and install the OrCU holder d Secure the OrCU ho...

Page 145: ...osition 9 Stick the ellipse hand tag label P N 817310940 on the front black decorative panel see Figure 11 The hand tag label should be placed horizontally in the middle of the pedestal 115 mm 4 528 i...

Page 146: ...Figure 11 Placing Hand Tag Label on Pedestal Islander PLUS Manual 132...

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