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                                                  IMPORTANT WARNINGS AND SAFEGUARDS 

MDE-4445 Model 61 Special—Installation Instructions 

  

March 2005 

Page 1 

 

IMPORTANT WARNINGS AND SAFEGUARDS 

 

Gasoline and petroleum products are flammable. To avoid injury or death to persons or damage to equipment or property, follow these 
listed warnings and other warnings and precautions outlined in this manual when installing, using, or working around this equipment. 

heck with Gasboy Technical Services for compatibility of liquids with pump materials. 

C

 

TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT OF 

A FUEL SPILL. 

 

All products must be installed by a 
qualified installer and used in 
conformance with all building, fire, and 
environmental codes and other safety 
requirements applicable to its installation 
and use, including, but not limited to, 
NFPA 30, NFPA 30A, NFPA 395 & 
NFPA 70.  A qualified installer is familiar 
with fuel systems installations under the 
above stated building, fire, and 
environmental codes and other safety 
requirements for the particular type of 

nstallation. 

i

 
This product is only part of a fuel 
dispensing system and additional 
equipment and accessories, such as, but 
not limited to, breakaway connectors, 
shear valves, pressure regulators, flow 
limiters, and other safety devices may be 
necessary to meet the applicable codes. 

 
For maximum safety, we recommend that 
all employees be trained as to the location 
and procedure for turning off power to the 
entire system.  Instructions regarding 
proper operation of the equipment along 
with the appropriate safety warnings 
should be posted in plain view at the fuel 

sland. 

i

 
Before performing service or maintenance 
(including changing of fuel filters or 
strainers) or in the event of a fuel spill, 
turn off and lock out all power to the 
system.  In battery-powered pumps, 
disconnect power source.  In submersible 
pump applications, turn off and lock out 
power at the master panel and close any 
impact valves to the submersible pump 
and any other dispensers which use that 
submersible pump.  AC power can feed 
back into a shut-off dispenser when 
dispensers share a common submersible 
pump or starter relay.  Also block islands 
so no vehicles can pull up to the dispenser 
when performing maintenance on the 
dispenser. 

 

DO NOT

 use Teflon tape for any pipe 

hreads in the product. 

t

 

DO NOT

 use consumer pumps for 

umping fuel or additives into aircraft. 

p

 

DO NOT

 use commercial pumps for 

direct fueling of aircraft without filters and 
separators necessary to ensure product 
purity. 

 

DO NOT

 use where sanitary design is 

required (for food products for human 

onsumption) or with water-based liquids. 

c

 

DO NOT

 smoke near the pump or when 

using the pump. 

 

DO NOT

 use near open flame or electrical 

quipment which may ignite fumes. 

e

 

DO NOT

 permit the dispensing of 

gasoline or other petroleum products into a 
vehicle with its motor running. 

 

DO NOT

 permit the dispensing of 

gasoline or other petroleum products into 
unapproved containers or into approved 
containers in or on vehicles including 
trucks.  All containers must be filled on 
the ground to prevent static discharge.  
Always use Approved and Listed hoses 
and nozzles with electric pumps and 

ispensers. 

d

 

DO NOT

 block open the nozzle in any 

manner.  Nozzles shall conform to UL and 
NFPA code requirements for attended or 

nattended service. 

u

 

DO

 ensure that the pump is equipped with 

proper filters based on the product being 

ispensed and its intended use. 

d

 

DO

 wear safety goggles and protective 

clothes when dispensing any liquid which 

ay be potentially harmful or hazardous. 

m

 

DO

 keep all parts of body and loose 

clothing clear of belts, pulleys, and other 

xposed moving parts at all times. 

e

 

DO

 require washing and changing of 

clothes if fuel is spilled on a person or 
his/her clothing.  Keep away from open 

lames, sparks, or people smoking. 

f

 

DO

 provide a receptacle for catching 

roduct from pump/meter when servicing. 

p

 

DO

 clean up product spills on the 

driveway.  Turn off and lock out all power 

rior to cleanup. 

p

 

DO

 ensure pump is properly grounded. 

 

DO

 ensure hose is compatible with fluid 

eing dispensed. 

b

 

DO

 inspect hose, nozzle, and pump on a 

regular basis for wear, damage, or other 
conditions which may create a safety or 

nvironmental hazard. 

e

 

DO

 make sure all pipe threads are 

properly cut and the inside reamed to 
remove burrs.  Use UL classified gasoline-
resisting compound on all joints of 
gasoline handling piping.  Sealing 
compound must also be resistant to 
Gasohol (Ethanol and Methanol).  Use 
gasoline-resistant pipe compound on male 
threads only; 

pipe compound used on 

female threads can be squeezed into the 
supply line where it can enter the product 
stream and become lodged in the pump or 
meter.

 

 

DO

 ensure that junction box covers are in 

place and properly tightened.  Mating 
surfaces between the box and cover must 
be free of dirt, nicks, and scratches.  
Properly plug all unused entries into the 
junction box. 
 

 
 

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