EC FSE 2003 -
116
-
TROUBLE
CAUSE
REMEDY
Clutch not disengaging properly
Jumps out of gear
Clutch slipping
Stability Unsatisfactory
Shock absorption too hard
Shock absorption too soft
Abnormal train noise
- Clutch hub or housing unevenly worn.
- Shift fork worn, gear worn.
- Gear dogs and/or dog holes worn.
- Shift drum groove worn.
- Gear positioning.
- Lever spring weak or broken.
- No clutch lever play, maladjusted.
- Friction plate worn or warped.
- Steel plate worn or warped.
- Clutch spring broken or weak.
- Clutch disc unevenly worn.
- Control cable routing incorrect.
- Wiring routing incorrect.
- Steering stem locknut too tight.
- Steering stem bent.
- Front fork oil excessive.
- Front fork oil viscosity too hight.
- Front fork leg bent.
- Tire air pressure too high.
- Rear shock absorber maladjusted.
- Front fork oil insufficient and/ or leaking.
- Front fork oil viscosity too low.
- Front fork leg bent.
- Tire air pressure too small.
- Rear shock absorber maladjusted.
- Drive chain adjusted improperly.
- Chain worn.
- Change clutch hub.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Change it and go to specialized garage.
- Go to specialized garage.
- Change friction plate and go to specialized garage.
- Change steel plate.
- Check or change clutch spring.
- Change clutch disc. Go to specialized garage.
- Move control cable or unscrew.
- Unscrew wiring routing.
- Change steering stem locknut.
- Change and go to specialized garage.
- Empty and review level oil.
- Empty oil from fork and go to specialized garage.
- Change it. Go to a specialized garage.
- Check tire air pressure.
- Check rear shock absorber.
- Fill up until correct level.
- Empty oil from fork and fill up with suitable viscosity oil.
- Change front fork. Go to specialized garage.
- Check tire air pressure.
- Check rear shock absorber.
- Adjust chain.
- Change chain and rear engine sprocket.
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