Garmin REACTOR 40 MECHANICAL Installation Instructions Manual Download Page 7

Drive Unit Mounting and Wiring Considerations

• If a compatible drive unit is not already installed on your boat, the drive unit is sold separately, and must be 

installed by an experienced professional in order to correctly steer your boat.

• The drive unit must be installed before the ECU is permanently mounted.
• The cables connected to the drive unit cannot be extended.
• If you are connecting to an existing drive unit (not sold by Garmin), a drive unit power cable (sold separately) 

must be used to adapt your drive unit for use with the autopilot system (

Connecting to an Existing Drive Unit

page 12

).

The drive unit power cable cannot be extended.

• If you are connecting to a solenoid drive unit, a solenoid power cable (sold separately) must be used to adapt 

your solenoid drive unit for use with the autopilot system (

Connecting to a Solenoid Drive Unit, page 13

).

The solenoid power cable cannot be extended.

• If you are connecting to a drive unit not sold by Garmin, you must also install a rudder feedback sensor, such 

as the Garmin GRF

 10, or connect to an existing rudder-feedback sensor using a rudder feedback cable (sold 

separately).
NOTE: The Reactor 40 Mechanical autopilot is compatible with a typical three-terminal, potentiometer-type 
rudder feedback sensor only. The system does not work with a frequency-based rudder feedback sensor.

Shadow Drive Sensor Mounting Considerations

NOTE: The Shadow Drive sensor is a device you install in the hydraulic steering lines of your boat. It detects 
when you manually take control of the helm and suspends autopilot control of the boat. It is an optional 
accessory that can be used only on a boat with a hydraulic steering system.
• The Shadow Drive sensor must be mounted horizontally and as level as possible, with cable ties firmly 

securing it in place.

• The Shadow Drive sensor must be mounted at least 305 mm (12 in.) away from magnetic materials or 

devices, such as speakers or electric motors.

• The Shadow Drive sensor should be mounted closer to the helm than to the pump.
• The Shadow Drive sensor should be mounted lower than the lowest helm, but higher than the pump.
• The Shadow Drive sensor must not be connected directly to the fitting at the back of the helm. There must be 

a length of hose between the fitting at the helm and the Shadow Drive sensor.

• The Shadow Drive sensor must not be connected directly to a hydraulic T-connector in the hydraulic line. 

There must be a length of hose between a T-connector and the Shadow Drive sensor.

• In a single-helm installation, there must not be a T-connector between the helm and the Shadow Drive sensor.
• In a dual-helm installation, the Shadow Drive sensor should be installed between the pump and the hydraulic 

T-connector that leads to the upper and lower helm, closer to the T-connector than to the pump.

• The Shadow Drive sensor must be installed in either the starboard steering line or the port steering line.

The Shadow Drive sensor must not be installed in either the return line or the high-pressure line, if applicable.

Alarm Mounting and Connection Considerations

• The alarm should be mounted near the primary helm station.
• The alarm can be mounted under the dashboard.
• If needed, the alarm wires can be extended with 28 AWG (0.08 mm

2

) wire.

NMEA 2000 Connection Considerations

• The CCU and the helm control must connect to a NMEA 2000 network.
• If your boat does not already have a NMEA 2000 network, one can be built using the included NMEA 2000 

cables and connectors (

Building a Basic NMEA 2000 Network for the Autopilot System, page 17

).

• To use the advanced features of the autopilot, optional NMEA 2000 devices, such as a wind sensor, a 

water-speed sensor, or a GPS device, can be connected to the NMEA 2000 network.

7

Summary of Contents for REACTOR 40 MECHANICAL

Page 1: ...as docks pilings and other boats CAUTION Failure to install and maintain this equipment in accordance with these instructions could result in damage or injury When in use beware of hot surfaces on th...

Page 2: ...erference NOTE Mounting screws are provided for the main components of the autopilot system If the provided screws are not appropriate for the mounting surface you must provide the correct types of sc...

Page 3: ...le to reach the ECU you may need to use cable extensions sold separately CCU Mounting and Connection Considerations page 5 You must connect this cable to the alarm and the Shadow Drive sensor NOTE The...

Page 4: ...Component Layout Single Helm Layout NOTE This diagram is for planning purposes only If needed specific connection diagrams are included in the detailed installation instructions for each component 4...

Page 5: ...uded T connectors NMEA 2000 Connection Considerations page 7 If there is not an existing NMEA 2000 network on your boat you can build one using the supplied cables and connectors Building a Basic NMEA...

Page 6: ...for magnetic interference 1 Hold a handheld compass in the CCU mounting location 2 Move the compass six inches to the left of the location then six inches to the right observe the needle and select an...

Page 7: ...th cable ties firmly securing it in place The Shadow Drive sensor must be mounted at least 305 mm 12 in away from magnetic materials or devices such as speakers or electric motors The Shadow Drive sen...

Page 8: ...CCU 1 Determine the mounting location 2 Using the CCU as a template mark the two pilot hole locations on the mounting surface 3 Using a 3 mm 1 8 in bit drill the pilot holes 4 Use the included screws...

Page 9: ...priately sized relay and control wire instead of extending the ECU power cable 1 Route the connector terminated end of the ECU power cable to the ECU but do not connect it to the ECU 2 Route the bare...

Page 10: ...ption Splice 10 AWG 5 26 mm extension wire Fuse 8 in 20 3 cm Battery 8 in 20 3 cm Up to 15 ft 4 6 m Item Description Splice 8 AWG 8 36 mm extension wire Fuse 8 in 20 3 cm Battery 8 in 20 3 cm Up to 23...

Page 11: ...ust be connected to your rudder control so the Reactor 40 Mechanical autopilot can steer your boat When you purchase a drive unit sold by Garmin it will include the correct cables connectors and instr...

Page 12: ...vided by the manufacturer of your drive unit to identify the connections on your drive unit 4 Connect the drive unit power cable not included to your drive unit based on the wire colors and functions...

Page 13: ...t on your boat 2 If your solenoid drive unit has cables connected disconnect the cables 3 Consult the documentation provided by the manufacturer of your solenoid drive unit to identify the connections...

Page 14: ...itive if present N A Auxiliary steering port positive if present N A Auxiliary steering bypass positive if present N A Auxiliary steering common if present 5 Connect the solenoid power cable to the EC...

Page 15: ...ing the CCU 1 Route the connector end of the CCU cable to the ECU and make the connection NOTICE You should apply dielectric grease to the pin holes on the cable connector to prevent corrosion especia...

Page 16: ...t included in all autopilot packages If you install the autopilot without a dedicated helm control the autopilot CCU must be connected to the same NMEA 2000 network as a compatible Garmin chartplotter...

Page 17: ...ee T connectors together side by side 2 Connect the included NMEA 2000 power cable to a 9 to 12 Vdc power source through a switch You should connect the power cable to the ignition switch of the boat...

Page 18: ...0 backbone 2 In the location where you plan to connect the CCU disconnect one side of a NMEA 2000 T connector from the network 3 If necessary connect a NMEA 2000 backbone extension cable not included...

Page 19: ...hartplotter to configure the autopilot See the included configuration guide for more information on configuring the autopilot Maintenance Corrosion Blocker NOTICE To ensure the long life of all parts...

Page 20: ...9 ft Input voltage From 11 5 to 30 Vdc Fuse 40 A blade type Main power usage 1 A not including the drive unit Alarm Specification Measurement Dimensions L diameter 29 32 1 in 23 25 mm Weight 2 4 oz 68...

Page 21: ...turn Transmit only 127245 Rudder data Transmit only 127250 Vessel heading Receive only 127245 Rudder data Receive only 127258 Magnetic variation 127488 Engine parameters Rapid update 128259 Water spee...

Page 22: ...he ECU voltage has dropped quickly below 7 0 Vdc Alarm sounds for 5 seconds The error is cleared when the ECU voltage rises above 7 3 Vdc Autopilot ECU High Temper ature The ECU temperature has risen...

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