Garmin GDL 69/69A Installation Manual Download Page 20

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Installation Procedure

Page 2-4

GDL 69/69A Installation Manual

Revision E

190-00355-02

Channel

Volume

Mute

Figure 2-3. Typical Rocker Switches

MAY ALTERNATELY USE P/N 115-00511-00

(PART OF KIT 011-01148-00)

011-00950-04

330-00185-78

211-63207-10

8 PLCS

2 PLCS

115-00657-00

4. APPLY THREAD LOCKING COMPOUND TO ALL THREADED FASTENERS.

2. PART OF 011-00915-00 NUT PLATE KIT

1. PART OF 011-00796-35 BACK PLATE ASSEMBLY

NOTES:

115-00411-00

125-00059-04

211-63234-12

212-00022-00

125-00097-00

330-00053-02

PART OF 330-00053-02

211-63234-10

3. PART OF 011-00997-00 CONNECTOR KIT

3 PLCS

2 PLCS

Figure 2-4. Modular Rack for the G1000

Summary of Contents for GDL 69/69A

Page 1: ...190 00355 02 June 2006 Revision E GDL 69 69A Installation Manual...

Page 2: ...This Page Intentionally Left Blank...

Page 3: ...t of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited Garmin International Inc 1200 E 151st Street...

Page 4: ...rce 15 CFR Chapter VII Subchapter C and which may not be exported released or disclosed to foreign nationals inside or outside of the United States without first obtaining an export license A violatio...

Page 5: ...d Wiring 2 5 2 6 XM Antenna 2 12 2 7 Weight and Balance 2 17 2 8 Electrical Load Analysis 2 17 2 9 Cooling Air 2 18 2 10 Installing Inserting Unit 2 18 3 SYSTEM INTERCONNECTS 3 1 3 1 Pin Out List 3 1...

Page 6: ...2 10 Figure 2 8 Antenna Installation Location 2 13 Figure 2 9 XM Signal Gain Requirements 2 14 Figure 2 10 TNC Connector Installation 2 18 Figure 2 11 GDL 69 69A Installation 2 19 Figure 3 1 Pin Out 3...

Page 7: ...GA 55A GA 57 XM Antenna Specifications 1 6 Table 1 8 Referenced Publications 1 7 Table 2 1 Kit Contents 2 1 Table 2 2 Pin Contact Part Numbers 2 5 Table 2 3 Recommended Crimp Tools 2 6 Table 2 4 Garmi...

Page 8: ...f the modification The table is current at the time of publication of this manual see date on front cover and is subject to change without notice Authorized Garmin Sales and Service Centers are encour...

Page 9: ...part of the G1000 Integrated Cockpit System GDU 104x connected to the MX20 Multi Function Display MFD or the 400 500 series displays See Table 1 1 for a list of 400 500 series units The GDL 69 69A ca...

Page 10: ...9A and wiring for future 400 500 series upgrade that will provide audio control and display 1 5 Audio Entertainment Installation Limitations The GDL 69A XM Satellite Radio audio entertainment may be i...

Page 11: ...XM Satellite Radio system Furthermore the AMBE R voice compression software included in this product is protected by intellectual property rights including patent rights copyrights and trade secrets...

Page 12: ...x B Table 1 2 GDL 69 69A Specifications GDL 69 69A Characteristics Specification Operating Temperature Range 55 C to 70 C Input Voltage Range 9 0 to 33 0 VDC Software Compliance RTCA DO 178B Level D E...

Page 13: ...21 9 8 26 209 8 6 91 175 6 0 73 18 49 4 46 113 22 1 60 40 53 0 37 9 40 1 48 37 7 ANTENNA 6 43 163 2 7 9 200 9 3 98 101 1 CENTER OF GRAVITY 3 57 90 7 CENTER OF GRAVITY 0 73 18 6 J691 6 30 160 0 7 26 18...

Page 14: ...op form factor GA 55A 011 01153 00 XM Antenna Thru mount ARINC 743 style mount GA 57 011 01032 00 GPS WAAS XM Antenna Thru mount ARINC 743 style mount Table 1 6 XM Satellite Radio Antenna Minimum Requ...

Page 15: ...latory Criteria The GDL 69 69A and GA 55 and GA 55A are PMA authorized 1 11 Unpacking Unit Carefully unpack the equipment and make a visual inspection of the unit for evidence of damage incurred durin...

Page 16: ...WARRANTY To obtain warranty service contact your local Garmin Authorized Service Center For assistance in locating a Service Center near you call Garmin Customer Service at one of the numbers shown be...

Page 17: ...GDL 69 69A installation as defined in AC 43 13 2A Chapter 1 and evaluate the necessity for audio suppression inputs in accordance with the GDL 69A Audio Limitations in Section 6 Perform the post inst...

Page 18: ...Flat Head Screw MS24693 AN507R or equivalent Circuit Breaker Appropriate for selected wire size 2 4 Equipment Mounting 2 4 1 Rack Location and Installation The GDL 69 69A may be mounted in a pressuri...

Page 19: ...ting screw in contact with the airframe to minimize radiated electromagnetic interference EMI GDL 69 P N 011 00986 00 P N 001 00987 00 GDL 69A BACK PLATE ASSEMBLY P N 011 00796 35 CONNECTOR KIT ASSEMB...

Page 20: ...4 330 00185 78 211 63207 10 8 PLCS 2 PLCS 115 00657 00 4 APPLY THREAD LOCKING COMPOUND TO ALL THREADED FASTENERS 2 PART OF 011 00915 00 NUT PLATE KIT 1 PART OF 011 00796 35 BACK PLATE ASSEMBLY NOTES 1...

Page 21: ...installer supplies and fabricates all of the cables Except for the antenna connection all electrical connections are made through a 78 pin D Subminiature connector provided by Garmin Construct the wi...

Page 22: ...re all plastic others are plastic with metal tip 2 Non Garmin part numbers shown are not maintained by Garmin and are subject to change without notice 2 5 2 Connector Assembly 1 Backshell Cast Housing...

Page 23: ...embly Configuration Module 1 012 00605 00 3 Connector High Density 78 Pin 1 330 00185 78 4 Wire Harness Backshell Ground 1 320 00212 00 5 Clamp Backshell 62 78 Pin 1 115 00499 03 6 Cover Backshell 50...

Page 24: ...1 Crimp pins 4 onto each wire of the four conductor wire harness 3 Strip 1 8 of insulation from each wire prior to crimping 2 Insert newly crimped pins and wires 3 4 into the appropriate connector ho...

Page 25: ...20 Conductor 6 AWG 24 1 320 00212 00 5 Screw 4 40 x 250 FLHP 100 SS P Nylon 2 211 63234 08 2 5 4 1 Spider Parts List The following table provides a list of parts needed to install a Spider kit Most p...

Page 26: ...onductors present in the cable Reference the following MIL Specs for solder sleeves M83519 1 1 M83519 1 2 M83519 1 3 M83519 1 4 M83519 1 5 b Solder the prepared wire assembly 4 7 Slide a piece of shri...

Page 27: ...Find the horn and compare the installation with Figure D 5 Activate the horn per the method described in the aircraft s maintenance manual For the gear horn this may require having the aircraft raise...

Page 28: ...s very important to have good conductivity between the coaxial shield and the ground plane This is ensured when all the fasteners properly ground the antenna base to the skin of the aircraft The resis...

Page 29: ...Installation Procedure GDL 69 69A Installation Manual Page 2 13 190 00355 02 Revision E Figure 2 8 Antenna Installation Location...

Page 30: ...al gain and loss factors that exist between the antenna and the XM receiver The gain loss factors that need to be accounted for are shown in Figure 2 9 The GDL 69 69A has the capability to internally...

Page 31: ...onent must be between 6dB and 4dB If the GDL 69 69A gain loss component is outside this range additional gain or loss must be added between the antenna and the GLD 69 69A RF input The factory default...

Page 32: ...loss of the antenna cable is critical to the performance of the GDL 69 69A operation To accommodate this the GDL 69 69A has the ability to be configured for the amount of antenna cable loss To reduce...

Page 33: ...69 and Modular Rack Weight 2 67 lbs 1 21 kg GDL 69A Weight 1 86 lbs 0 84 kg GDL 69A and Remote Rack Weight 2 83 lbs 1 29 kg GDL 69A and Modular Rack Weight 2 81 lbs 1 27 kg GA 55 Antenna 0 25 lbs 0 11...

Page 34: ...stallation and assembly refer to the outline and installation drawings shown in Figure 2 2 or Figure 2 4 of this manual The two installation configurations available are the G1000 modular rack or remo...

Page 35: ...tighten the Locking Lever Handle Securing Screw 4 to mechanically secure the unit to the Mount Rack GDL 69 69A 011 00986 00 011 00987 00 Locking Lever Handle 1 Locking Lever Handle Cam Head 2 Locking...

Page 36: ...Installation Procedure Page 2 20 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 37: ...Signal Ground 5 RS 232 In 2 In 6 RS 232 In 3 In 7 RS 232 In 1 In For Factory Use Only 8 RS 232 Out 1 Out For Factory Use Only 9 Data Link System ID Program 1 In 10 Data Link System ID Program 2 In 11...

Page 38: ...t In 4 A In 58 Ethernet Out 4 B Out 59 Ethernet Out 4 A Out 60 Config Module Clock Out 61 Audio Suppression Hi 1 GDL 69A Only 62 Audio Suppression Hi 2 GDL 69A Only 63 Audio Suppression Hi 3 GDL 69A O...

Page 39: ...dule input pins contain no lightning protection the configuration module must be mounted within the connector backshell as described in Section 2 5 3 P691 1 Configuration Module Ground P691 21 Configu...

Page 40: ...nput Ch1 A P691 24 Ethernet Receiver output Ch1 B P691 25 Ethernet Receiver output Ch1 A PORT 2 P691 26 Ethernet Receiver input Ch2 B P691 27 Ethernet Receiver input Ch2 A P691 28 Ethernet Receiver ou...

Page 41: ...Input will go active with input voltages above 8 5V Active LOW discrete inputs Input will go active with input voltages below 5 0V P691 61 Active HIGH discrete input P691 62 Active HIGH discrete input...

Page 42: ...Line Out Right This is the right channel audio P691 54 Line Out Left This is the left channel audio 3 2 9 Reserved Pins These pins are reserved and should not be connected P691 9 P691 10 3 2 10 Spare...

Page 43: ...lation information to be stored in the configuration module For MX20 and 400 500 series units the configuration module is installed in the back panel connector backshell assembly and the only paramete...

Page 44: ...is zero or 100 then the gain loss compensation is outside the range required for proper operation Review Section 2 6 4 for appropriate corrective action 4 2 3 Configuration Module Procedure for GDU 1...

Page 45: ...perational Checkout Before performing system checkout ensure that the configuration module if applicable is properly programmed and the GDL 69 69A connected to the correct communication port Display C...

Page 46: ...69 69A Installation Manual Revision E 190 00355 02 Figure 4 2 Data Link Configuration Page on the 400 500 Series 500 Series shown 400 Series screen is similar Figure 4 3 Configuration Upload Page GDU...

Page 47: ...Mute Pressing the Mute switch should terminate sound from speakers Pressing it again should resume audio More optional checkout procedures are available after the GDL 69 69A is activated with XM Satel...

Page 48: ...System Configuration Checkout Page 4 6 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 49: ...is GDL 69A and not GDL 69 with no audio feature Verify wiring of audio suppression input Verify wiring is going to correct active high or active low input sense Check wiring from GDL 69A to audio pan...

Page 50: ...Troubleshooting Page 5 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 51: ...t is beyond the scope of this STC It is possible for installers to seek evaluation and approval of an alternate installation by means of the field approval process In both cases each installation or a...

Page 52: ...Limitations Page 6 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 53: ...included in this section 7 1 Audio Suppression If installation requires use of audio suppression inputs each installed input must be verified for proper operation on an annual basis 7 2 Equipment Cal...

Page 54: ...Periodic Maintenance Page 7 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 55: ...he sole and express purpose of installation and approval of installation of the GDL 69 and GDL 69A XM Radios and associated interfaces to other previously approved equipment A 3 Continued Airworthines...

Page 56: ...STC Data Page A 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 57: ...vironment Qualification Form Go to the Dealers Only site at http www garmin com for the latest Environmental Qualification Forms Refer to the table below for the specific Qualification Form number Mod...

Page 58: ...Environmental Qualification Form Page B 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 59: ...t be applied Load Factor x 2 69 lbs will be the following Table C 1 Static Test Load GDL 69 with Remote Rack Direction of Force Load Factor Static Test Load Load Factor x GDL 69 Rack Weight Downward 6...

Page 60: ...he other three directions upward sideward and forward at the above calculated forces shown for your particular unit and rack The values are found in Tables C 1 and C 2 7 Examine the support structure...

Page 61: ...Installation Drawings GDL 69 69A Installation Manual Page D 1 190 00355 02 Revision E Appendix D Installation Drawings...

Page 62: ...Installation Drawings Page D 2 GDL 69 69A Installation Manual Revision E 190 00355 02 This Page Intentionally Left Blank...

Page 63: ...Antenna Mounting Diagrams GDL 69 69A Installation Manual Page D 3 190 00355 02 Revision E Figure D 1 GDL 69 Interconnect to MFD and Audio Panel...

Page 64: ...Installation Drawings Page D 4 GDL 69 69A Installation Manual Revision E 190 00355 02 Figure D 2 GDL 69 Interconnect to GDU 104x...

Page 65: ...Installation Drawings GDL 69 69A Installation Manual Page D 5 190 00355 02 Revision E Figure D 3 GDL 69 Interconnect to 400 500 Series...

Page 66: ...Installation Drawings Page D 6 GDL 69 69A Installation Manual Revision E 190 00355 02 Figure D 4 GDL 69 Interconnect to MFD and 400 500 Series...

Page 67: ...Installation Drawings GDL 69 69A Installation Manual Page D 7 190 00355 02 Revision E Figure D 5 Interconnect to Warning Horns...

Page 68: ...Installation Drawings Page D 8 GDL 69 69A Installation Manual Revision E 190 00355 02 Figure D 6 Optional Audio Attenuation...

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