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Garland XG24-JIB, Installation And Operation Manual

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Garland XG24-JIB Installation And Operation Manual Download Page 40

Summary of Contents for XG24-JIB

Page 1: ...0 636 3903 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario L4W 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 Part 4523133 Rev 4 08 04 09 2007 Garland Commercial Industries Inc FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE ...

Page 2: ... servicing of this product could expose you to air borne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the State of California to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the State of California to cause birth defects or other repro...

Page 3: ...e regulator one per twelve inch section of griddle and gas shut off valve 3 4 thick Carbon steel griddle plate machine ground highly polished Swivel casters complete with front brakes 4 Die cast aluminum electric top heating elements rated 208V or 240V Automatic lifting and lowering top heaters Towel bar with bun pan lip Two 1 5 gal 5 68 L stainless steel grease containers with spatula holders Sep...

Page 4: ...uipped with Casters 13 Ventilation and Clearance 13 Changing to a different type of gas 13 GRILL CONTROLS 14 Master Power Switch 14 LED Indicators 14 Display 14 Product Buttons 0 9 14 Power Button 14 Program Button 14 Temperature Button 15 Up Down Arrow Buttons 2 Functions 15 Enter Button 15 Cancel Raise Platen Button Green 15 Black Button 15 Main Pre Programed Product Items 15 OPERATION 16 Instal...

Page 5: ...nits F or C 28 To Change Gap Setting Display Units 28 To Change the Alarm Volume 29 To Change the Key Chirp 29 To Change Probe Calibration Upper 29 To Change Probe Calibration Grill 29 To Change Platen Set 30 To Change Instant On Time 30 To Change Control Type 30 To Turn Extended Time On Off 30 To Change the Grill Function 31 To Change the Start Delay 31 To Change the Alarm Mode 31 To Turn Clean M...

Page 6: ... Uncrated Sides Rear NAT PRO NAT PRO BTU Hr kW 47 1 2 1207mm 32 813mm 6 152mm 3 76mm 7 0 WC 11 0 WC 3 5 WC 3 5 WC 66 000 19 4 G 9 229mm TOLERANCE 1 8 3mm 26 3 16 665mm GRILL PLATE HEIGHT 35 5 8 905mm 3 4 GAS INLET 61 1 4 1556mm RIGHT SIDE VIEW 34 864mm MIN 6 152mm MAX 9 229mm TOP VIEW 24 610mm 1 3 4 44mm 40 1016mm 35 889mm TOP HEATER 11 1 2 292mm GRILL PLATE 24 X 24 610mm X 610mm FRONT VIEW Shippi...

Page 7: ...2 1207mm 40 3 4 1035mm 6 152mm 3 76mm 7 0 WC 11 0 WC 3 5 WC 3 5 WC 99 000 29 1 G MIN 6 152mm MAX 9 229mm TOP HEATER 11 1 2 292mm GRILL PLATE 24 X 36 610mm X 914mm 24 610mm 36 1 8 918mm 12 5 8 321mm 34 864mm 46 15 16 1191mm 40 1016mm 1 3 4 44mm TOP VIEW FRONT VIEW RIGHT SIDE VIEW 61 1 4 1556mm 3 4 GAS INLET 35 5 8 905mm 26 3 16 665mm GRILL PLATE HEIGHT TOLERANCE 1 8 3mm Shipping Weight 965Lbs 438Kg...

Page 8: ...rings or valves We exclude failures caused by erratic voltage or gas supplies We assume no responsibility for travel costs beyond 100 miles round trip travel other than overland and overtime costs of repair We exclude broken glass paint and porcelain finish surface rust gasket material ceramic material light bulbs and fuses from normal coverage We exclude damage or dysfunction caused by fire flood...

Page 9: ... noise equivalent to a continuous A weighted sound pressure level of 73dB A WARNING To avoid serious personal injury DO NOT attempt to repair or replace any part of the Xpress Grill unless all main power supplies to the grill have been disconnected USE EXTREME CAUTION in setting up operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease Suitable pro...

Page 10: ...and gas shut off valve must be installed in the direction indicated on their outer body NOTE When checking gas pressure be sure that all other equipment on the same gas line is on The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of PSIG 3 45kPa 14 WC Adequate clearance must be provi...

Page 11: ...nd test for gas leaks Gas pressures should be checked by the local Gas Company or an authorized service agency only Test all piping and connections for gas leaks A rich soap solution should be used for this purpose Never use a flame Accessory Kit Main Gas Inlet Accessory kit part numbers 4524785 or 4525509 and also includes electrical supply lines see next section Each griddle is supplied with an ...

Page 12: ... panel attached by five metal screws 2 Remove the cord plug and strain relief assembly from the accessory kit Refer to photo D Photo D 3 Remove the locknut from at the end of the cord Refer to photo E Photo E 4 Insert loose wires and strain relief cord end through the hole at the bottom of the unit Refer to photo F and secure with locknut Refer to photo E Photo F 5 Attached wire ends to terminal b...

Page 13: ...ed piping 3 Please be aware required restraint is attached to a bracket which is located on the rear caster closest to the gas connection and if disconnection of the restraint is necessary be sure to reconnect the device after the appliance has been returned to its original position Ventilation and Clearance One of the most important considerations for efficient grill operation is proper ventilati...

Page 14: ...des PRODUCT BUTTONS DISPLAY LED INDICATORS POWER BUTTON PROGRAM BUTTON TEMPERATURE BUTTON ENTER BUTTON DOWN ARROW BUTTON UP ARROW BUTTON WHEN PUSHED SIMULTANEOUSLY START COOK TIME COUNTDOWN flat grill cooking OR LOWER PLATEN two sided cooking MASTER POWER SWITCH ON OFF CANCEL RAISE PLATEN BUTTON GRILL CONTROLS Product Buttons 0 9 Buttons 0 9 can be assigned to product items Buttons 9 and 0 are use...

Page 15: ...e cooking cycle pressing this button will cancel the cooking timer and return the grill to the IDLE mode This button will also bring the grill out of STANDBY Black Button When both Black and Green CANCEL RAISE buttons are pressed simultaneously the upper platen will lower to the griddle surface Main Pre Programed Product Items Product Name Menu Name Button Name Cook Time Gap Setting Top Temp Botto...

Page 16: ... sheet and press into place over release material bar Check alignment and tightness of release material against upper platen UPPER PLATEN side view RELEASE MATERIAL BAR RELEASE MATERIAL LOCKING CLIP 1 RELEASE MATERIAL FRONT OF GRILL NOTE Make sure release material fits smoothly over upper platen Installing release material sheets too tight may cause premature failure of the sheet Release sheets ar...

Page 17: ...ill revert back to IDLE mode To Cook in Flat Grill Mode 1 To start a cook cycle select a product recipe by using the product keys 1 through 9 or by using the UP DOWN keys or to select a product recipe OPERATION continued The display alternately blinks the recipe and the word SELECTED 2 times then the recipe will be displayed continuously 2 The controller regulates the grill temperature to the set ...

Page 18: ...EADY TO CLEAN with flashing in the second line when the actual temperature is reached or greater than the set temperatures of clean mode recipe default 250 F for both the platen and grill A 5 second repeating beep pattern is sounded OPERATION continued 5 Press the ENTER key again the heater s control for the platen and grill are turned off and the display shows the message CLEANING with flashing i...

Page 19: ...urface with a grill scraper and squeegee any residue into the grease troughs with a grill squeegee Caution Do not scrape or otherwise scratch the upper platens The use of metal scrapers abrasive pads or wire brushes will permanently damage the surface of the upper platens 9 Open one packet of high temperature grill cleaner several cleaners may be available on the market and empty the contents into...

Page 20: ...cel Green and Standby Black buttons simultaneously to lower the upper platen Press the Cancel Green button to raise the platen Now press both the Cancel Green and Black Buttons to re lower the platen 7 Remove platen adjuster caps from all four adjustment points on each platen Remove the four locking caps from the adjustment points 8 Using the adjusting tool lower platen until adjusting tool touche...

Page 21: ...Part 4523133 Rev 4 08 04 09 Page 21 PLATEN ZEROING continued Insert gap tool directly below platen adjusters ...

Page 22: ...corner The adjuster nuts should be turned opposite of one another Platen Adj Lock Nut PN 1859103 Shoulder Bolt PN 8005401 Platen Adjuster Nut PN 1859101 Platen Adjuster Cap PN 1859102 This end to remove Adjuster Locking Cap This end to remove Grease Cap and to make adjustments to the adjuster nuts Platen Adjusting Tool PN 4523323 No Go Go Platen Gapping Tool PN 1838701 ...

Page 23: ...Part 4523133 Rev 4 08 04 09 Page 23 Teflon Sheet 1799302 Teflon Clip 1851303 Grill Squeegee 1868201 OPTIONAL ACCESSORIES Teflon Tool 4525560 ...

Page 24: ...Part 4523133 Rev 4 08 04 09 Page 24 System Information 26 26 26 26 26 27 27 27 27 27 28 28 28 PROGRAMMING Programming Modes Menu Sequence System Information 26 26 26 26 26 27 27 27 27 27 28 28 28 ...

Page 25: ... Rev 4 08 04 09 Page 25 Service Mode System Set up 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 30 30 Service Mode System Set up 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 30 30 PROGRAMMING continued ...

Page 26: ...ss to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press MENU ITEMS STANDBY is displayed 5 Use and to choose the desired Menu Item 6 Press three 3 times to display MENU ITEM UPPER TEMP XXX displayed in F or C 7 Use and to change the set temperature to the desired value 8 Press to save the changes 9 Press twice to exit To Change Grill SetTemperature 1 Press and hold for thr...

Page 27: ... ToView RecoveryTime Upper Platen 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press one 1 time to display PROGRAMMING MODE SYSTEM INFO 5 Press to view the upper recovery time RECOVERY UPPER XXXX is displayed 6 Press to return ...

Page 28: ...de PROGRAMMING MODE MENU ITEMS is displayed 4 Press one 1 time to display PROGRAMMING MODE SYSTEM INFO PROGRAMMING continued 5 Press six 6 times to view the Download Number DOWNLOAD NUMBER X X is displayed Download number varies by grill 6 Press to return to PROGRAMMING MODE SYSTEM INFO 7 Press to exit System Setup To Change temperature Units F or C 1 Press and hold for three 3 seconds ENTER CODE ...

Page 29: ...xit To Change Probe Calibration Upper 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press two 2 times PROGRAMMING MODE SYSTEM SETUP is displayed 5 Press five 5 times PROBE CAL UPPER XXXF is displayed 6 Use or to change the Probe...

Page 30: ...STEM SETUP is displayed 5 Press eight 8 times INSTANT ON TIME XX XX is displayed numbers will vary by grill 6 Use and to change the Instant on Time to the desired value 7 Press to save the changes PROGRAMMING continued 8 Press to return to PROGRAMMING MODE MENU ITEMS 9 Press again to exit To Change ControlType Note this must be verified if the control is changed match the new control to the grill ...

Page 31: ...lay Time to the desired value 9 Press to save the changes 10 Press to return to PROGRAMMING MODE MENU ITEMS PROGRAMMING continued 11 Press again to exit To Change the Alarm Mode 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Pres...

Page 32: ...nd hyphen are available Use and to move the cursor position 9 Press SAVE LIBRARY ADD is displayed 10 Press SAVE LIBRARY MODIFY is displayed 11 Press to save PROGRAMMING MODE PROD NAME LIB is displayed PROGRAMMING continued 12 Press to exit Service Mode To Change SCK Address 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE i...

Page 33: ...ibration procedure Turn on the Master Switch and press to enter cooking mode 2 Press or to select a CLAM operation and allow the grill to reach the set temperature and stabilize approximately 30 minutes 3 Press and hold for three 3 seconds ENTER CODE is displayed 4 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 5 Press to enter the Programming Mode PROGRAMMING MODE MENU ...

Page 34: ... center of the cooking zone as shown in the diagram below Each upper platen has one thermocouple probe in the center CALIBRATION continued TOP PLATEN 3 PLACES 11 5 11 5 5 75 5 75 5 75 22 5 24 12 6 09 18 36 6 09 6 09 11 25 11 5 GRILL PLATE TOP PLATEN 2 PLACES 11 5 11 5 5 75 5 75 22 5 24 12 6 09 24 11 25 GRILL PLATE MODEL XG24 JIB MODEL XG36 JIB ...

Page 35: ...ller does not detect a proper temperature response over a six minute period The corresponding tri color LED will turn red indicates which element is in error COMM ERROR occurs when there is no communication between the control board and the motor board Press to reset the message and silence the beep MOTOR OVER CURRENT displayed when the platen has been mechanically resisted The platen will stop an...

Page 36: ...XFMRS TO OTHER CONTACTORS TO OTHER 3A 4A TO OTHER MOTOR CIRCUIT 65A CB PLATEN L1A L2A L3A CIRCUIT BREAKERS TO OTHER SECTION MOTOR M ACTUATOR LOWER LIMIT SWITCH 35D SSR1 PLATEN P5 3 P5 12 P5 4 MOTOR CONTROL J2 12 J2 4 24A 12 14 P2 1 P2 2 P5 11 P5 2 P5 1 J2 3 J2 11 J2 2 J2 1 J3 1 J3 2 13 11 52 51 NO 10A 12A P6 1 P6 2 12 14 COMM P6 3 13 S6 P6 10A HI LIMIT PLATEN HEATERS 63A T1A 3A 4A L1A 5A 8A 7A CON...

Page 37: ...CB PLATEN L1A L2A L3A CIRCUIT BREAKERS TO OTHER SECTION MOTOR M ACTUATOR LOWER LIMIT SWITCH 35D SSR1 PLATEN P5 3 P5 12 P5 4 MOTOR CONTROL J2 12 J2 4 24A 12 14 P2 1 P2 2 P5 11 P5 2 P5 1 J2 3 J2 11 J2 2 J2 1 J3 1 J3 2 13 11 52 51 NO 10A 12A P6 1 P6 2 12 14 COMM P6 3 13 S6 P6 10A HI LIMIT PLATEN HEATERS 63A T1A 3A 4A L1A 5A 8A 7A CONTACTOR L2A L3A T3A T2A SSR2 6A SSR1 3 3 7 5 6 6 8 5 5 4 4 4 1 1 2 2 ...

Page 38: ...Part 4523133 Rev 4 08 04 09 Page 38 ...

Page 39: ...Part 4523133 Rev 4 08 04 09 Page 39 ...

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