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Garland XG24-JIB, Service Manual

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Garland XG24-JIB Service Manual Download Page 64

Part # JIBSM08 Rev 7 (08/04/09)

Page 64

XG36 - JIB#1

GRILL COMPLETE ASSEMBLY

ASSEMBLY VIEW MODEL XG36-JIB

Summary of Contents for XG24-JIB

Page 1: ...SS GRILL MODELS LISTED ABOVE THE READER OPERATOR MUST INTERPRET ITS CONTENTSTO APPLICABLE NEEDS HOWEVER IFTHERE IS ANY QUESTION OF INTERPRETATION OF ANY LITERATURE PERTAINING TO GARLAND GRILLS PLEASE...

Page 2: ...20 Enter Standby Mode 21 Exit Standby Mode 21 To Display the Current Temperatures 21 To View Settings for a Menu Item 21 To Clean the Grill 21 PLATEN SET 21 EXTENDED TIME 22 INSTANT ON TIME 22 START...

Page 3: ...1 Master Power ON OFF Switch turned ON Power Light in On Grill is not heating 42 Controller Displays MOTOR OVER CURRENT Platen does not move at all 43 Controller Displays MOTOR OVER CURRENT Platen sto...

Page 4: ...Uncrated Sides Rear NAT PRO NAT PRO BTU Hr kW 47 1 2 1207mm 32 813mm 6 152mm 3 76mm 7 0 WC 11 0 WC 3 5 WC 3 5 WC 66 000 19 4 G 9 229mm TOLERANCE 1 8 3mm 26 3 16 665mm GRILL PLATE HEIGHT 35 5 8 905mm 3...

Page 5: ...1207mm 40 3 4 1035mm 6 152mm 3 76mm 7 0 WC 11 0 WC 3 5 WC 3 5 WC 99 000 29 1 G MIN 6 152mm MAX 9 229mm TOP HEATER 11 1 2 292mm GRILL PLATE 24 X 36 610mm X 914mm 24 610mm 36 1 8 918mm 12 5 8 321mm 34...

Page 6: ...hows the correct plug configuration to match the model and voltage Xpress Grill Cord and Plug Configuration P N includes electrical and gas inlet plumbing Plug Type Cord Gauge Supplied NEMA Plug Model...

Page 7: ...one 1 year parts and labor from the date the equipment is put into operation The Garland Group agrees to repair or replace at it s option any part that proves to be defective in material or workmansh...

Page 8: ...nted in bold face followed by the abbreviation HCS in the text portion of the procedure See the Hazard Communication Standard HCS manual for the appropriate Material Safety Data Sheet s MSDS WARNING A...

Page 9: ...gas connector that has been specified by The Jack in the Box Corporation and is supplied loose with the grill The quick disconnect fitting and gas shut off valve must be installed in the direction in...

Page 10: ...with a connector that complies with the Standard for Connectors for Moveable Gas Appliances ANSI Z21 69 CSA 6 16 Addenda Z21 69B 2006 CSA 6 16B 2006 or latest edition and a quick disconnect device tha...

Page 11: ...Photo B F Lock the two brackets together using two screws Refer to Photo C Photo C Accessory Kit Electrical Supply Lines The accessory kit also contains electric power cord and plug and has a stain r...

Page 12: ...et slides into position along stainless steel supports Ventilation and Clearance One of the most important considerations for efficient grill operation is proper ventilation and air supply Insure the...

Page 13: ...nt out counterclockwise The flame should be stable no lifting and be 1 8 to 1 4 predominately blue Igniter Adjustment The Igniter location is factory set and does not normally require adjustment Adjus...

Page 14: ...at or above the set temperature PRODUCT BUTTONS DISPLAY LED INDICATORS POWER BUTTON PROGRAM BUTTON TEMPERATURE BUTTON ENTER BUTTON DOWN ARROW BUTTON UP ARROW BUTTON WHEN PUSHED SIMULTANEOUSLY START C...

Page 15: ...ns will change the value of the current setting Enter Button Function is to accept programming steps Cancel Raise Platen Button Green During the cooking cycle pressing this button will cancel the cook...

Page 16: ...aten Remove the four locking caps from the adjustment points 8 Using the adjusting tool lower platen until adjusting tool touches the arm assembly 9 With gapping tool adjust right rear of platen until...

Page 17: ...orner The adjuster nuts should be turned opposite of one another Platen Adj Lock Nut PN 1859103 Shoulder Bolt PN 8005401 Platen Adjuster Nut PN 1859101 Platen Adjuster Cap PN 1859102 This end to remov...

Page 18: ...Part JIBSM08 Rev 7 08 04 09 Page 18 Teflon Sheet 1799302 Teflon Clip 1851303 Grill Squeegee 1868201 OPTIONAL ACCESSORIES Teflon Tool 4525560...

Page 19: ...e front of the platen then around the top and down over the front of the bar as shown Place locking clips over release material sheet and press into place over release material bar UPPER PLATEN side v...

Page 20: ...ding the product onto the grill press the green CANCEL RAISE PLATEN BUTTON and BLACK button simultaneously That will start a cook cycle if the product selected is clamshell recipe NORMAL OPERATION Ins...

Page 21: ...ACK buttons Exit Standby Mode 1 Press the GREEN CANCEL RAISE button The upper platen will raise and the display will read CANCEL with an audible alarm NORMAL OPERATION continued To Display the Current...

Page 22: ...areas as needed during operation Note To increase life of release material sheets wipe them down with a folded clean damp cloth at least four times during each hour of operation Daily Cleaning Warnin...

Page 23: ...il has been liquefied 15 Rinse the upper platens with a dripping wet cloth Do not use excessive water on the top of the platens 16 Carefully pour small quantities of lukewarm water onto the grill whil...

Page 24: ...Part JIBSM08 Rev 7 08 04 09 Page 24 System Information 26 26 26 26 26 27 27 27 27 27 28 28 28 PROGRAMMING Programming Modes Menu Sequence System Information 26 26 26 26 26 27 27 27 27 27 28 28 28...

Page 25: ...Rev 6 08 04 09 Page 25 Service Mode System Set up 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 32 32 Service Mode System Set up 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 32 32 PROGRAMMI...

Page 26: ...s to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press MENU ITEMS STANDBY is displayed 5 Use and to choose the desired Menu Item 6 Press three 3 times to display MENU ITEM UP...

Page 27: ...ToView RecoveryTime Upper Platen 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Programmi...

Page 28: ...e PROGRAMMING MODE MENU ITEMS is displayed 4 Press one 1 time to display PROGRAMMING MODE SYSTEM INFO PROGRAMMING continued 5 Press six 6 times to view the Download Number DOWNLOAD NUMBER X X is displ...

Page 29: ...it To Change Probe Calibration Upper 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Progr...

Page 30: ...s displayed 5 Press eight 8 times INSTANT ON TIME XX XX is displayed numbers will vary by grill 6 Use and to change the Instant on Time to the desired value 7 Press to save the changes 8 Press to retu...

Page 31: ...changes 10 Press to return to PROGRAMMING MODE MENU ITEMS 11 Press again to exit PROGRAMMING continued To Change the Alarm Mode 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the...

Page 32: ...the cursor position 9 Press SAVE LIBRARY ADD is displayed 10 Press SAVE LIBRARY MODIFY is displayed 11 Press to save PROGRAMMING MODE PROD NAME LIB is displayed 12 Press to exit PROGRAMMING continued...

Page 33: ...bration procedure Turn on the Master Switch and press to enter cooking mode 2 Press or to select a CLAM operation and allow the grill to reach the set temperature and stabilize approximately 30 minute...

Page 34: ...center of the cooking zone as shown in the diagram below Each upper platen has one thermocouple probe in the center CALIBRATION continued 11 5 11 5 5 75 5 75 5 75 22 5 24 12 6 09 18 36 6 09 6 09 11 25...

Page 35: ...ler does not detect a proper temperature response over a six minute period The corresponding tri color LED will turn red indicates which element is in error COMM ERROR occurs when there is no communic...

Page 36: ...imit Check cause YES YES Circuit breaker at service panel is OFF or tripped Reset circuit breaker Reconnect power supply Check Ansul reset Low Internal ProductTemperatures NO NO NO YES YES YES YES Car...

Page 37: ...t selected requires a lower operating temperature that the previous one selected Zone is continuously heating and temperature is rising Allow grill to cool down below the TOO HOT temperature 79 degree...

Page 38: ...t main 3 phase circuite breakers are not tripped or turned off Check for Soild State Relay Closure by measuring approx 0 VAC on output Replace effected Solid State Relay Replace Bad Contactor Check fo...

Page 39: ...n Controller displays Probe ERROR during normal operation Disconnect suspected thermocouple and check continuity Has suspected zone overheated Check all connections on thermoscouple interface board Co...

Page 40: ...3 phase circuit breakers are not tripped or turned off See Technical Troubleshooting Controller display is BLANK Main Power ON OFF Light IS LIT Check for disconnected molex plugs going to heating ele...

Page 41: ...for 120 VAC at terminal marked LIM N Trace circuit for terminal marked LIM brown wire to back of unit and into molex plug Check for open circuit Check for continuity in rear of unit at molex plugs at...

Page 42: ...age power cord s unplugged High voltage circuit breaker at service panel is OFF or tripped Check for 120 VAC at terminal block between LIM NEUT Test continuity on contactor coil between LIM NEUT Repla...

Page 43: ...2 or Motor Speed Controller Check for positive connection at input leads of Linear Actuator Check for binded actuator by disconnecting the upper mounting pin and manually spinning actuator shaft Repla...

Page 44: ...r proper microamp reading Check air output from blower Blower output should be 1 W C Replace blower Adjust microamps at plenum box YES NO NO YES NO YES YES NO YES NO NO NO YES YES YES YES Is the blowe...

Page 45: ...alve Open Check for 120 VAC across gas Valve terminal 3 4 Check for 3 5 W C NAT GAS 10 W C LP burner pressure Check gas view port to ensure flame is lighting Is Burner lighting at all Check for any ob...

Page 46: ...clip from the pin at the base of the Linear Actuator 6 Push the pin through the actuator base toward the inside of the grill Reach around to the inside and remove 7 Remove the Linear Actuator from the...

Page 47: ...6 08 04 09 Page 47 11 Gently fit clevis clip through top of actuator shaft and cross member bar Use pry bar to align holes 12 Reconnect wires as shown in the photos to the right LINEAR ACTUATOR REPLA...

Page 48: ...Part JIBSM08 Rev 7 08 04 09 Page 48...

Page 49: ...ST PARTS LIST MASTER SERIES XG24 JIB XPRESS GRILL GAS Contents XPRESS GRILL COMPLETE VIEW 50 XPRESS GRILL ACTUATOR 52 XPRESS GRILL PLATEN 54 XPRESS GRILL BURNER 56 XPRESS GRILL COMPONENT BRACKET 58 XP...

Page 50: ...Part JIBSM08 Rev 7 08 04 09 Page 50 XPRESS GRILL COMPLETE VIEW MODEL XG24 JIB XG24 JIB 1...

Page 51: ...b 1859603 Contact Block 4 18 1872400 Power Switch 1 19 4517132 Transformer 1 20 1868901 Power Cord Plate 1 21 4516982 Terminal Block 10Mm 1 22 4516981 Terminal Block 120V 1 23 4516105 Body Side Right...

Page 52: ...Part JIBSM08 Rev 7 08 04 09 Page 52 XG24 JIB 2 XPRESS GRILL ACTUATOR ASSEMBLY VIEW MODEL XG24 JIB...

Page 53: ...ew Model XG24 JIB ITEM PART DESCRIPTION QUANTITY 1 4516080 Actuator Frame Wa 1 2 4516096 Pillow Block 4 3 1812401 Actuator 1 4 1857601 Switch Bracket 2 5 1855601 Upper Lower Platen Limit Switch 2 6 18...

Page 54: ...Part JIBSM08 Rev 7 08 04 09 Page 54 XG24 JIB 3 Available Separately if needed Available Separately if needed Available as a complete assembly only XPRESS GRILL PLATEN ASSEMBLY VIEW MODEL XG24 JIB...

Page 55: ...091 Platen Cowl Not Available Separately 1 13 1859102 Platen Adjuster Cap 4 14 1859103 Platen Lock Nut 4 15 8005401 Shoulder Bolt 4 16 1859101 Platen Adjuster Nut 4 17 4516093 Teflon Holder Front Not...

Page 56: ...Part JIBSM08 Rev 7 08 04 09 Page 56 XG24 JIB 4 XPRESS GRILL BURNER ASSEMBLY VIEW MODEL XG24 JIB...

Page 57: ...QUANTITY 1 4517403 Burner Assembly Lp 1 4517462 Burner Assembly Nat 1 2 4517396 Flue Box Inner 1 3 4517397 Flue Box Outer 1 4 4517398 Flue Bottom 1 5 4517399 Flue Top 1 6 4517401 Flue Riser Inner 1 7...

Page 58: ...Part JIBSM08 Rev 7 08 04 09 Page 58 XG24 JIB 5 XPRESS GRILL COMPONENT BRACKET ASSEMBLY VIEW MODEL XG24 JIB...

Page 59: ...nent Bracket Assembly View Model XG24 JIB ITEM PART DESCRIPTION QUANTITY 1 4516682 Component Bracket 1 2 4516989 Motor Speed Control 2 3 4516079 Contactor Bracket 2 4 1269800 24 Volt Transformer 2 5 1...

Page 60: ...Part JIBSM08 Rev 7 08 04 09 Page 60 XG24 JIB 6 XPRESS GRILL HEAT SINK ASSEMBLY VIEW MODEL XG24 JIB...

Page 61: ...ge 61 GARLAND PARTS IDENTIFICATION Gas Xpress Grill Heat Sink Assembly View Model XG24 JIB ITEM PART DESCRIPTION QUANTITY 1 4516116 Heat Sink 1 2 4516988 Relay 4 3 4517392 Pressure Switch 1 NOT ILLUST...

Page 62: ...Part JIBSM08 Rev 7 08 04 09 Page 62 GARLAND PARTS IDENTIFICATION Revision History REV PAGE ITEM NOTE DATE Part List Book Released Jul 16 08 REVISION HISTORY...

Page 63: ...GRILL GAS Contents GRILL COMPLETE ASSEMBLY 64 ACTUATOR ASSEMBLY 68 PLATEN ASSEMBLY 70 XPRESS GRILL BURNER 72 XPRESS GRILL BRACKET 74 XPRESS GRILL HEAT SINK 76 WIRING HARNESS AND DESCRIPTION WHERE USE...

Page 64: ...Part JIBSM08 Rev 7 08 04 09 Page 64 XG36 JIB 1 GRILL COMPLETE ASSEMBLY ASSEMBLY VIEW MODEL XG36 JIB...

Page 65: ...tton Green 1 per zone 17C 1859606 Contact Block 2 per zone C 18 1872404 Power Switch 1 C 19 1864001 Main Transformer 1 C 20 1868904 Power Cord Plate JIB 1 21 4525397 Terminal Block 10Mm 1 C 22 4516981...

Page 66: ...Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 39 Page 72 Flue Assembly 1 per zone 40 1869301 Transformer Bracket 1 41 4516114 Circuit Brace 1 42 4520578 Grill Plate Thermocouple 1 per zone C...

Page 67: ...Part JIBSM08 Rev 6 08 04 09 Page 67...

Page 68: ...Part JIBSM08 Rev 7 08 04 09 Page 68 XG36 JIB 2 ACTUATOR ASSEMBLY ASSEMBLY VIEW MODEL XG36 JIB...

Page 69: ...CAL 1 4516080 Actuator Frame Wa 1 2 4518156 Pillow Block Assembly 4 3 4525541 Linear Actuator 1 C 4 1857601 Switch Bracket 2 5 1855601 Upper Lower Platen Limit Switch 2 C 6 4518787 Actuator Mount Bloc...

Page 70: ...IB 3 Available as a complete assembly only Available Separately if needed Available Separately if needed Available Separately if needed Available Separately if needed Available Separately if needed PL...

Page 71: ...59103 Platen Lock Nut 4 15 8005401 Shoulder Bolt 4 16 1859101 Platen Adjuster Nut 4 17 4516093 Teflon Holder Front Not Available Separately Note Not Field Replaceable 1 18 1851301 Teflon Clip 1 C 19 1...

Page 72: ...Part JIBSM08 Rev 7 08 04 09 Page 72 XG36 JIB 4 XPRESS GRILL BURNER ASSEMBLY VIEW MODEL XG35 JIB...

Page 73: ...1 Flue Riser Inner 1 7 4517400 Flue Riser Outer 1 8 4524066 Igniter 2 See Note 1 Nov 08 C 1 2 Nov 08 Note If left igniter needs replacement order kit item 10 9A 4525537 Electrode Igniter Rajah 1 2 Nov...

Page 74: ...Part JIBSM08 Rev 7 08 04 09 Page 74 XG36 JIB 5 XPRESS GRILL BRACKET ASSEMBLY VIEW MODEL XG36JIB...

Page 75: ...el XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 1 4516078 Component Mounting Bracket 1 2 4516989 Motor Speed Control 3 C 3 4516079 Contactor Bracket 3 4 1269800 24 Volt Transformer 3 C 5 1637001 C...

Page 76: ...Part JIBSM08 Rev 7 08 04 09 Page 76 XG36 JIB 6 XPRESS GRILL HEAT SINK ASSEMBLY VIEW MODEL XG36 JIB...

Page 77: ...ICATION Gas Xpress Grill Heat Sink Assembly View Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 1 4516116 Heat Sink 1 Per Zone 2 4516988 Relay 3 C 3 4517392 Pressure Switch 1 4 1811903 Thermal...

Page 78: ...al block 1 C 4 1859853 Description Control Harness Location Low Voltage side of SSR s 24 volt out put on 120 24 volt transformer encoder upper lower Limit Switches Main Control Motor Speed Control Gre...

Page 79: ...Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 1 4523323 Platen Adjuster Tool 2 4525560 Teflon Tool 3 1838701 Platen Leveling Tool CK 4 1868201 Grill Wiper 5 4526114 Tool Holder for Scraper 6...

Page 80: ...ubing Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL A 4517378 Tubing Left Location left zone 1 B 4517377 Tubing Center Location center zone 1 C 4517376 Tubing Right Location right zone 1 NOT...

Page 81: ...laten Assembly Complete 220V 26 Quantity Changed Was 1 30 New Part Number Item 33 Moved to Page 18 28 Quantity Changed Was 2 Per Zone 31 32 Quantity Changed Was 4 Per Zone 72 New Drawing 73 10 Part Nu...

Page 82: ...ONTACTORS TO OTHER 3A 4A TO OTHER MOTOR CIRCUIT 65A CB PLATEN L1A L2A L3A CIRCUIT BREAKERS TO OTHER SECTION MOTOR M ACTUATOR LOWER LIMIT SWITCH 35D SSR1 PLATEN P5 3 P5 12 P5 4 MOTOR CONTROL J2 12 J2 4...

Page 83: ...2A L3A CIRCUIT BREAKERS TO OTHER SECTION MOTOR M ACTUATOR LOWER LIMIT SWITCH 35D SSR1 PLATEN P5 3 P5 12 P5 4 MOTOR CONTROL J2 12 J2 4 24A 12 14 P2 1 P2 2 P5 11 P5 2 P5 1 J2 3 J2 11 J2 2 J2 1 J3 1 J3 2...

Page 84: ...ttom Temp Gap Setting Assign to Button Insignia Fajitas Fajitas 1 16 yes 425F 335F 0 300 1 FAJI Sausage Sausage 2 00 yes 425F 335F 0 380 2 SAUS Regular Regular 1 15 yes 425F 335F 0 300 3 REG Jumbo Jum...

Page 85: ...9 91 197 119 245 145 293 39 102 65 150 92 198 119 246 146 294 40 103 66 151 93 199 120 247 146 295 40 104 66 152 94 200 120 248 147 296 41 105 67 153 94 201 121 249 147 297 41 106 68 154 94 202 121 25...

Page 86: ...278 532 172 341 198 389 225 437 252 485 278 533 172 342 199 390 226 438 252 486 279 534 173 343 199 391 226 439 253 487 279 535 173 344 200 392 227 440 253 488 280 536 174 345 201 393 227 441 254 489...

Page 87: ...Part JIBSM08 Rev 6 08 04 09 Page 87...

Page 88: ......

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