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Part # 4519069 (07/24/09)

Page 26

REPLACEMENT OF PARTS 

For replacement parts, users and service personnel are 

referred to Garland’s

 Master Series Heavy-duty Ranges and 

Attachments parts list

. This section of the service manual 

deals only with the replacement of parts on heavy duty 

cooking equipment.

WARNING:  Before servicing any cooking appliance be 

certain to SHUT OFF the gas supply at the shut-off valve and 

the electrical supply at the main disconnect. On completion 

of any servicing work, test for gas leaks before returning the 

equipment into service. Regarding electrical work, always 

shut off the electrical supply at the mains and secure the 

breaker of panel with a lock before doing electrical work. Do 

not service electrical equipment until the power is securely 

locked off.

Gas Taps

1.  Remove the knob of each gas valve and thermostat on 

the unit.

2.  Remove the two securing screws on the valve panel and 

remove it.

3.  Disconnect the thermocouple connection at the gas 

valve (MST units only).

4.  Disconnect the pressure fitting at the main manifold to 

the inlet of the gas valve and remove it.

5.  Fit a replacement gas valve.

6.  Reassemble the unit in reverse order.

Oven Thermostat

1.  Remove the knob of each gas valve and thermostat on 

the range.

2.  Removed the two securing screws on the valve panel and 

remove it.

3  Disconnect the thermocouple connection at the oven gas 

valve outlet.

4.  Open the lower front panel and remove the right hand 

corner column from the range.

5.  Remove the two thermostat mounting screws and pull 

the thermostat and tubing forward to gain access to 

the rear of the thermostat where the inlet and outlet 

connections are to be found.

6.  Disconnect the pipe work between the oven gas valve 

and the thermostat.

7.  Disconnect the oven gas supply pipe from the outlet of 

the thermostat.

8.  Release the thermostat sensor retraining clips from the 

oven lining and the sensor from the clips.

9.  Withdraw the thermostat sensor from the oven 

compartment.

10. Fit the replacement thermostat and reassemble the unit 

in reverse order.

Pilot/Thermocouple/ 

Spark Electrode

Hot Plate (MST Only)

1.  Remove the burners using the procedure given in the 

previous section on burner cleaning.

2.  Remove the screws securing the valve panel and remove 

the panel.

3.  Disconnect the thermocouple connection at the gas 

valve.

4.  Disconnect the pilot tube connection at the gas valve.

5.  Remove the screws that secure the pilot burner mounting 

bracket and remove the pilot burner, thermocouple or 

spark electrode as the case may be.

6.  Replace the faulty component and reassemble in reverse 

order.

Griddle/Solid Top/Front-Fired Hot Top/Broiler

1.  Remove the burners using the procedure given in the 

previous section on burner cleaning.

2.  Remove the screws securing the fascia panel and remove 

the panel.

3.  Disconnect the thermocouple connection at the gas 

valve.

4  Disconnect the pilot tube connection at the gas valve or 

thermostat (MST only).

5.  Remove the screws that secure the pilot mounting 

bracket to the insert box and remove the pilot.

6.  Replace the faulty component and reassemble the unit in 

reverse order.

Summary of Contents for Master Series

Page 1: ...70 636 3903 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario L4W 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 Enodis UK LTD Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Telepho...

Page 2: ...tion 12 Safety 13 Optional Extras 13 INSTALLATION 13 Gas Supply 13 Electrical Supply 13 COMMISSIONING 14 Testing Adjustments 14 Pressure Settings All Models Except Fryers 14 Pressure Settings Fryers 1...

Page 3: ...Plate Griddle Burners 23 Oven Burners Models With Suffix R 23 Oven Burners Models With Suffix RC 23 Broiler 24 Pilot Burner Cleaning 24 Hot Plate Solid Top Griddle Broiler 24 Oven 24 Fryer 24 Thermost...

Page 4: ...vection oven and two 330 mm wide front fired solid hot plate sections MST45S E 864 34 Range with storage base and two 330 mm wide front fired solid hot plate sections MST45T E 864 34 Modular top with...

Page 5: ...late MST7S E 432 17 Range with 330 mm wide tap controlled griddle MST7T E 432 17 Modular top with 330 mm wide tap controlled griddle MST17B E 432 17 Char broiler MST24BT E 610 24 Char broiler MST34BT...

Page 6: ...530 MST46S E 869 9 34 25 863 6 34 965 2 38 186 410 MST46T E 234 9 9 25 863 6 34 965 2 38 115 7 255 MST47R E RC E 952 5 37 5 863 6 34 965 2 38 242 7 535 MST47S E 952 5 37 5 863 6 34 965 2 38 188 2 415...

Page 7: ...2 51 MST44R E RC E 4 47 5 19 3 35 MST44S E T E 3 35 3 9 2 51 MST45R E RC E 3 35 3 9 2 51 MST45S E T E 2 24 2 6 1 68 MST46R E RC E 3 38 3 93 2 54 MST46S E T E 2 26 2 63 1 70 MST47R E RC E 3 63 4 22 2...

Page 8: ...48 7 91 28 48 MST43 E Open Top 7 03 25 32 5 86 21 10 MST44 E Open Top 8 79 31 65 8 79 31 65 MST45 E Solid Top 11 72 42 2 11 72 42 20 MST46 E Solid Top 7 91 28 48 7 91 28 48 MST47 E Griddle 8 79 31 65...

Page 9: ...50 14 8 20 MST4 S T E 20 8 0 25 10 37 50 14 8 20 MST6 S T E 20 8 0 25 10 37 50 14 8 20 MST7 S T E 20 8 0 25 10 37 50 14 8 20 MST40 E Oven 31 2 65 50 1 78 53 1 5 MST40RC E Oven 31 2 65 50 1 6 53 1 5 M...

Page 10: ...le 2 0 3 0 MST54 E Hot Top MST6 E Hot Top 2 0 3 0 MST7 E Griddle 2 0 3 0 MST 17 24 34 E Broiler 2 0 7 0 Table H Aeration Shutter Setting Pilot Flame Length SECTION 2nd Family Groups H L E 3rd Family G...

Page 11: ...6 Even Heat Hot Top 2 85 28 50 1 1 51 28 50 2 49 MST7 47 Griddle 3 05 31 65 1 1 70 31 65 2 49 MST17 24 30 34B 1 90 33 1 1 15 33 2 49 Table J Clearances CLEARANCE FROM COMBUSTIBLE CONSTRUCTION Model Si...

Page 12: ...y as the manufacturer cannot be held responsible for any damage to property persons or animals caused by incorrect installation or operation of the appliance Uncrating Check crate for possible damage...

Page 13: ...ere it is installed on a combustible floor 3 The back splash or optional pot rack is packed separately 4 The type of gas and supply pressure that the equipment was set up for at the factory is noted t...

Page 14: ...ssure Settings Fryers 1 Connect a U Gauge manometer to the pressure test point at the end of the burner manifold and check that the pressure setting is the same as stated on the rating plate 2 If nece...

Page 15: ...e reading check when the control cuts down to bypass to make sure the correct adjustment has been made OpenType Hot Plate A S setting 1 Check that the air shutters are set at the required opening see...

Page 16: ...Figure 6 following Figure 6 Briquette Pattern Arrangement of briquettes as illustrated Top view less main top Steel bars 7 Rows Front COMMISSIONING continued Open Burners 1 Light the pilot light in ac...

Page 17: ...ith equipment operating instructions To find the operating instructions for a particular piece of equipment consult the Table of contents OpenTop Burners MST Models 1 Push in the gas valve and turn it...

Page 18: ...a convection oven is equipped with sealed self lubricating ball bearings and is maintenance free It will give durable service when treated with ordinary care Here are some operating notes 1 When the m...

Page 19: ...p it in good operating condition These notes provide a code of good practice for users to maintain a regular cleaning schedule Seasoning Griddles 1 Remove any factory applied protective material by wa...

Page 20: ...o clean in the same direction as the grain to preserve the finish Thoroughly rinse and dry with a soft cloth 3 To avoid the appearance of fingerprints several stainless steel polishes are commercially...

Page 21: ...eat Tops CAUTION Do not use water on tops while they are hot or use ice to cool them 1 While the surface is still slightly warm wipe it with a clean burlap cloth Scrape off the burnt on spillage 2 Rem...

Page 22: ...When a satisfactory cooking time and temperature for a particular product is established make a record for future use 4 Preheat the oven before use To reach 175 C takes about 15 minutes For the best r...

Page 23: ...g brush 4 Rinse the burners and shake them well to remove the water 5 Make sure the ports are free of debris Clear ports of debris if necessary 6 Reassemble the burners in reverse order Solid Hot Plat...

Page 24: ...nued Oven 1 Open the drop down lower kick panel 2 On all models but RC units remove the oven base plate To deal with RC models follow the procedure specified for the burner cleaning instructions 3 Rem...

Page 25: ...ate is equal to 25 F 14 C 9 Hold the plate and tighten the screws 10 Replace the thermostat dial 11 Recheck the calibration as specified in this procedure to confirm that the correct adjustment has be...

Page 26: ...column from the range 5 Remove the two thermostat mounting screws and pull the thermostat and tubing forward to gain access to the rear of the thermostat where the inlet and outlet connections are to...

Page 27: ...tached correctly REPLACEMENT OF PARTS continued Oven 1 Remove the screws securing the valve panel and remove the panel 2 Disconnect the thermocouple connection at the gas valve 3 Disconnect the pilot...

Page 28: ...Conversion kits supplied for G31 gas will contain redundant fittings and markings covering both 37 mbar 50 mbar gas supplies 2 Remove the burners following the instructions given in this manual 3 Repl...

Page 29: ...mall Adjust pilot flame length Defective thermocouple Replace thermocouple Low millivolt output high in open circuit test but low in closed circuit test Faulty flame safety device Replace flame safety...

Page 30: ...Oven Only PROBLEM POSSIBLE CAUSE SOLUTION COOK COOL DOWN switch set to COOK position Light off Motor working No power to oven Check power supply Defective COOK COOL DOWN switch Replace switch Faulty w...

Page 31: ...ssure at automatic gas valve to appropriate pressure as specified on nameplate Defective pilot magnate Replace automatic gas valve Defective Hi limit Replace H limit Output good but pilot magnet will...

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