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2.SPECIFICATIONS

Microwave output ................ 1,800W to 180W
Frequency ........................... 2,450MHz
Power supply ....................... 208V, 60Hz
Rated current ...................... 13 Amp.
Safety Device ......................
  Thermal protector(Magnetron) 150°C(270°F)Open
               (Thermostat)           80°C(144°F)Close
   Thermistor (Magnetron)      200°C(360°F) Open
                                            108°C(194°F)Close
   Thermistor(Duct)................120°C(216°F) Open
   Fuse (Cartridge Type) ................. 250V 10A
   Micro switch, Relay
                                           Interlock Switch

Interlock monitor Switch
Door sensing Switch and
Relay RL-3 and 4

Max. input time .................... Electronic Digital, up to

                Manual   10min./Memory 30min.

Overall Dimensions ........ 422(W)x540(D)x335(H) mm
Oven cavity size ............ 330(W)x330(D)x230(H) mm
Effective Capacity of Oven Cavity.........19.1liters
Net weight ........................... 32Kg

3. POWER OUTPUT MEASUREMENT

A. SINCE NEARLY 4,000 VOLTS EXISTS IN SOME

CIRCUITS OF THIS MICROWAVE OVEN, RE-
PAIRS SHOULD BE CARRIED OUT WITH
GREAT CARE.

B. TO AVOID POSSIBLE EXPOSURE TO MICRO-

WAVE ENERGY LEAKAGE, THE FOLLOWING
PRECATIONS MUST BE TAKEN BEFORE SER-
VICING.

(1) Before the power is applied.

(a) Open and close door several times to make

sure the interlock switch, door sensing switch
and interlock monitor switch operate properly.
(Listen for the clicking sound from switches.)

Make sure the interlock monitor switch is

closed after the interlock switch and door sens-
ing are open when the door is opened.

     (See pages 1 and 6)
(b) Make sure the perforated screen and the choke

dielectric of the door are correctly mounted.

(2) After the power is applied.

(a) Open and close the door to see if the interlock

mechanism operates properly.

(b) Check microwave energy leakage with a leak-

age detector and confirm the energy leakage
is below 5mW/cm

2

(3) Do not operate the unit until it is completely
     repaired of any of the following conditions.
  (a) Door  is not closed firmly against the cavity
       front.

(b) The hinge is broken.
(c) The choke dielectric or the door seal is dam-

aged.

(d) The door is bent or warped, or there is any

other visible damage to the oven that may
cause microwave energy leakage.

Note: Always keep the seal clean.

(e) Make sure that there are no defective parts in

the interlock mechanism.

(f) Make sure that there are no defective parts in

the microwave generating and transmission
assembly. (especially wave guide).

(4) The following items should be checked after

the unit is repaired.

(a) The interlock monitor switch is connected cor-

rectly and firmly.

(b) The magnetron gasket on the magnetron is

properly positioned.

(c) Waveguide and oven cavity are intact. (No

leakage of microwave energy).

(d) The door can be properly closed and the safety

switches work properly.

(e) The oven must be stopped when the door is

opened or the time is up.

     The oven must not be operated with any of the above
    components removed or bypassed.

NOTE: The power output specification, 1800W on this
model is measured with IEC measurement. The power
output is measured with two(2) liters water is equiva-
lent to 1800W in measurement with IEC, when mea-
sured with the following power output.
(1)1. Fill two beakers, one liter of tap water respec-
        tively
     2. Use an accurate thermometer and measure each
        water temperature respectively.
(2) Place beakers side by side in center of the
     ceramic tray.
(3) Close the door,set the “TIME” for two minutes.
     Touch the “START” key and heat the water for
     exactly two minutes.
(4)Take the beakers out, immediately stir the water
     and measure the water temperatures respectively.
(5) Calculate the temperature rise of water in each
     beaker. Then calculate the average value of the two
     temperature rises.(

Ģ

t)

(6) The teperature rise shall be in the following range;
                       Average Temp. Rise
        Minimum       23.1°C
        Maximum      28.3°C
Power output is affected by the line voltage under load.
(7) For correct Power output measurement, the line
     voltage under load must be  208±2Volts.

4.PRECATIONS AND REPAIR SERVICE TIPS

 

PRELIMINARY

Summary of Contents for EM-C160

Page 1: ...CE NO SM 640180 See the Service Manual of EM C180US SM 640179 except the items described in this Service Manual PRODUCT CODE NO 437 453 00 CAUTION WARNING TO SERVICE TECHNICIANS PRECAUTIONS TO BE OBSE...

Page 2: ...n the area emitting the highest reading switch the meter to SLOW RESPONSE and take a reading for minimum of three 3 seconds We recommended the pattern outline shown below when the door surface is surv...

Page 3: ...e door latch is securely locked 3 Tighten the lever stopper screws securely 4 Make sure the interlock monitor switch closes after the interlock switch opens when the door is opened very slowly accordi...

Page 4: ...ke dielectric or the door seal is dam aged d The door is bent or warped or there is any other visible damage to the oven that may cause microwave energy leakage Note Always keep the seal clean e Make...

Page 5: ......

Page 6: ...en each filament terminal of the magnetron and the chassis ground with an ohm meter on highest scale COMPONENT MAGNETRON HIGH VOLTAGE TRANSFORMER 1 Measure the resistance With an ohm meter on R x1 sca...

Page 7: ...Abnormal reading Indicates continuity or 10 meg ohms from the beginning Normal reading Indicate about middle position in one direction forward and infinite ohms in the reverse direction using ohm mete...

Page 8: ...K ohms 1 meg ohms When checking the POWER key connect the ohm meter as illustrated below SWITCHES SEE Figure 1 on page 1 CHECKOUT PROCEDURES DOOR OPEN DOOR CLOSED INTERLOCK SWITCH DOOR SENSING SWITCH...

Page 9: ...2 TP 3 and ground See figure 16 on page 23 Note Proceed with the check of the control P C B to see if any one of the measured values is differ ent from the specified values CHECKOUT PROCEDURE RESULT N...

Page 10: ...6 Power circuit board See page 7 Control circuit board See page 7 Cooking ope ration will not start Oven does not heat up Door sensing switch See page 7 Interlock switch See page 7 Control circuit boa...

Page 11: ...not touched within 1 minute after the door is opened or closed Oven stops heating Buzzer continuously beeps Blower motor will stop immediately Oven stops heating Buzzer does not beep Blower motor will...

Page 12: ...is warm in the following positions 1 Put your hand near the exhaust duct outside of the rear plate to feel the exhaust Never remove the cabinet and rear plate from the oven for your safety when you pu...

Page 13: ...ge 1 when the primary and secondary interlock switches the relay RL 3 and RL 4 or the interlock monitor switch is adjusted or replaced If the interlock switch the relay RL 3 and RL 4 or the interlock...

Page 14: ...it of 5mW c u For US After instaling the door check for microwave energy with a leakage detector and confirm that the leakage is the below the limit of 1 mW cm2 at 275cc waterload 5 mW cm2 at no load...

Page 15: ...uzzer on Press START key All 4 digits will be flashing Press START key again The number 215 shows total cooking time in hours When number key other than 1 or 2 is pressed at step 4 0 appears in displa...

Page 16: ...ion the following consumable components should be replaced Maintenance light in window display indicates when accumulative cooking time reaches 1 250 hours 1 Magnetron Tube Part No 415 002 6408 2 Prin...

Page 17: ...nt have special characteristics for safety and must be replaced using parts listed in this manual All service on M W ovens should be performed by a qualified technician using approved testing equipmen...

Page 18: ...istics for safety and must be replaced using parts listed in this manual All service on M W ovens should be performed by a qualified technician using approved testing equipment Customers should not at...

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Page 20: ...characteristics for safety and must be replaced usnig parts listed in this manual All service on M W ovens should be performed by a qualified technician using approved testing equipment Customers shou...

Page 21: ...istics for safety and must be replaced using parts listed in this manual All service on M W ovens should be performed by a qualified technician using approved testing equipment Customers should not at...

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Page 28: ...C Inside Wiring of Switches Monitor switch Interlock switch Door sensing switch Orange C Brown White Yellow Purple Purple Blue NC Inside L i g h t Blue Orange White Pink NO Inside NO NC White FRONT F...

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