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Summary of Contents for VIP N

Page 1: ...r 0 PEDS GARELLI 50 cc TWO SPEED AUTOMATIC TRANSMISSI ON 2 SP m p h DWNER1 S MANUAL...

Page 2: ...MO PEDS GARELLI 50 cc TWO SPEED AUTOMATIC TRANSMISSION 2 SP 25 30 n p l DWNER1 S MANUAL...

Page 3: ...I 3...

Page 4: ...ntrol m1nufactured imported or supplied by AGRATI GARELLI CorJ pration ot Amerioa o e free from defects in material and workrnanshi p un j r norrn al use al tJ ervice for a period o t4 m nths after de...

Page 5: ...akin g jn instrc t ctf ns This warranty shall not apply to any Garetli which Jlas beeA damaged by accident acts of God fire flood or other casl J alties vyhich is beyond the control of AGRATI GARELLI...

Page 6: ...ation Page 7 Speoifications 8 Location of Controls 10 11 Controls 12 Starting 16 Breaking in 18 Fuel and Oil Mixing 18 Electrical System 20 Tools 21 Maintenance 22 Periodic Inspections 30 31 Trouble S...

Page 7: ...VEHICLE IDENTIFICATrON The frame number can be found on the left side of the frame head The engine number can be found on the front right side of the enoine Pict 7...

Page 8: ...rall Height Wheel Base LIQUID CAPACITIES Gas Tank Gearbox ENGINE Type Bore SPECIFICATIONS 1 7 2 I4 X 4i ln 4 21 x in 20 lbs q in 30 lbs sq in 54 kg 1 19 Ibs 1 660 m 65 in 0 650 m 26 in 1 040 m 41 in 1...

Page 9: ...ry ELECTRICAL Ignition System Ignition Timing Spark Pl ug gap Head Lamp Tail Light Bulb Stop Light Bulb 39 mm 49 cc 12 20 kg 26 80 lbs Mechanical point 1 9 mm B T D C 23 degrees B T D C 0 5 mm 0 020 i...

Page 10: ...LOCATION OF CONTROLS THROTTLE GRIP Plct 3 10 FRONT BRAKE CONTROL...

Page 11: ...REAR BRAKE CONTROL LOCATION OF CONTROLS START ING LEVER Pict 4 1 1...

Page 12: ...n th8 left side off when bike is not in use on for normal running reserve for use when on position is out of fuel Carburetor choke lever When starting the engine cold it is ne cessary to engage the ch...

Page 13: ...4 6 mm freeplay Throttle grip The throttle grip is located on the right handlebar When the grip is twisted to ward vou the throttle valve in the car buretor opens accelerating the engine Throttle cabl...

Page 14: ...er B on the left handlebar controls the rear bra ke For brake CQble adjustment use the ad juster located on each whee l hub at the end of the cable ha Lt ing c rewing the adjuster outward vyill1tighte...

Page 15: ...ght side of the handlebar Lights horn switch The switches for the running lights and the horn are combined into a single switch located on the left side of the handlebar The lever switch is for the li...

Page 16: ...dal to the top Turn the throttle grip about one third open Pull the start ing lever and hold in Place foot firmly on pedal and push downward quickly Release the starting lever as soon as the pedal rea...

Page 17: ...Note It is also poss ible to start the moped by pedalling like on a bicycle and after getting sufficient sneed squeezing the handlebar lever to engage the clutch Pict 13 17...

Page 18: ...th the machine FUEL AND OIL MIXING The Garelli 49 cc engine is of the two stroke design which requires a lubricating oil to be mixed with the gasol ine for proper engine component lubrication CAUTION...

Page 19: ...l 3 1 4 oz 2 1 2 oz 75 3 4 gal or 3 qts 3 3 4 oz 2 7 8 OZ 1 0 gal or 4 qts 5 oz 3 3 4 oz ro mix the gasoline and oil always use a separate clean container Pour the full 3mount of oil required for the...

Page 20: ...lamp 7 Horn B Black 2 lamp M P H 8 Coil R Red 3 Switch 9 Spark plug Pict 14 w White Leads 4 Stop switch 10 Junction block G Grey 5 Stop switch 11 Flywheel magneto y Yellow 6 Stop engine switch 12 Tai...

Page 21: ...ch 10 mm wrench 13 mm wrench 17 mm wrench 5 mm Allen wrench Spark plug wrench Assorted screwdrivers TIGHTENING TORQUES FOR NUTS Cilinder hea d nuts 3 31 4 41 lb 6 62 7 72 lb Clutch nut Driver gea r nu...

Page 22: ...lustration Tighten both 17 mm axle nuts and recheck the chain for proper chain play NOTE It is important to keep the cha in clea ned and lubricated a chain lubricant is recomme nde d This should be d...

Page 23: ...cor rectly tighten the set screw and check the gap once again NOTE It is helpful to have the bike at a comfortable working level with good lighNng Timing adiustment To check the timing rotate the flyw...

Page 24: ...xpansion type is formed by two rings of special rubber A B having particular caracteristics in order to avoid any noise and increase its duration No adjustment are required also after a long use In th...

Page 25: ...024 0 5 0 6 mm Since the gap will widen under normal use it is best to set it at the lower setting of 020 0 5 mm The plug value greatly depends on how the engine is employed It may be ne cessary to us...

Page 26: ...buretor ma ke certain that it is dry Jet Remove the bottom bowl of the carbu retor E Remove the brass jet D and clean with gasoline or similar agent Blow out excess cleaning agent ma king sure that th...

Page 27: ...OTE When the front wheel is remo ved the bike will be unbalanced Be ca reful to gently lower the bike to rest on the front fork Re assembly Re assemble in reverse sequence ma king certain that the spe...

Page 28: ...ding the wheel forward then the master link m ust be removed The wheel will now slide off Re assembly Re assemble in reverse sequence ma king certain that the arm of the brake hub is seated over the s...

Page 29: ...he gearbox capacity is 12 0 oo nces 350 cc The oil in the gear ox should be level with the mark close to the oil filler hole located on the left en gine side cover Warning too muc h oil may cause clut...

Page 30: ...Every Page before 300 mi 1 000 mi 2 000 rni 4 000 mi 6 000 ml No riding 1 Spark plug CA 25 2 Clean lubricate drive chain c 22 3 c lean air filter c 26 4 Check tire pressure c 8 5 Check oil in gearbox...

Page 31: ...000 mi No riding 11 Clutch lever A A 13 12 Efficiency of cl utch c 24 13 Tighten all bolts nuts A A 14 Efficiency of brakes c A 14 15 Efficiency of brake shoes v 16 Tighten cylinder head nuts A A 2 1...

Page 32: ...moving fuel line at carburetor and turning fuel valve to both on and reserve positions clean carburetor fue filter see page 26 clean carburetor main jet see page 26 Ignition Remove the spark plug refi...

Page 33: ...ystem may be at fault which would require decarbonizing If this is the problem it is suggested that you see your local Garelli dealer If the engine is difficult to start or runs irregularly clean the...

Page 34: ...be rrtet or exceeded by the vehicles to which it applies in the situations diagrammed on the next page The lov speed pass ass Dlles an iJl tial speed of 20 MPH and a lirrtitin g speed of 35 MRI The hi...

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