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3.40  Repairing Oil Leaks

3.41  Location, Cause and Effect

 

Oil leaks may develop wherever two mating faces are sealed with a gasket.  Such seams may fail as the result of 

 

deterioration of the gasket material, loosening of the screws caused by temperature variations, or improper care 

 

as the result of previous reassembly.  Typical gaskets seams in a mechanical pump are located at the oil level 

 

window, the shaft seal, the oil drain, and the mating faces of such mechanical surfaces as the intake chamber 

 

cover, the oil case, and the exhaust chamber cover.  The importance of a gasketed seam is determined principally 

 

by its function.  If it is a vacuum seal, the ultimate performance of the pump is dependent upon it.  If it is an oil 

 

seal, the pump may be operated satisfactorily for some time without loss of function.  Eventually, of course, a 

 

great loss of oil may cause harmful damage.

3.402  Repairing Techniques

 

An oil seam may be sealed by any of several methods.  When an O-ring is employed, the surfaces of the O-ring 

 

and its groove should be wiped clean.  If the O-ring is not badly deformed or scratched it may be reused by

 

sealing with a slight film of vacuum oil or vacuum grease.  Thin composition gaskets are generally used for large 

 

irregularly shaped areas.  A replacement joint of this type should be thoroughly cleaned of all previous gasket 

 

material and the mating surfaces cleaned of any nicks.

3.50  Repairing Vacuum Leaks

3.501  Surface Preparation

 

Good Vacuum seals are an essential and important attribute of a good mechanical pump.  A good seal is dependent

  

upon the quality of the mating surfaces as well as the sealant and its preparation.  The mating faces should be 

 

carefully inspected for any projections or foreign particles which might interfere with proper mating.  Slight 

 

projections such as nicks and burrs are most easily removed by rubbing with a fine abrasive stone.  The surface of 

 

the mating parts may be washed with a solvent or alcohol after which they must be thoroughly dried.

3.502  Temporary Repair

 

Temporary vacuum repairs are often made by covering the known leak with an industrial sealant such as Loctite 

 

with Teflon.  Such a practice, however, is not recommended for seals of a  permanent nature.

3.60  Drive Problems

 

If for any reason the pump will not operate, turn off the power and check the fuse and electrical connections.

 

Then try the power to the motor only by removing the belt.  If the motor operates properly try hand-rotating the 

 

pump in the proper direction with the pump intake port open.  If both turn freely then replace the belt and check 

 

the belt tension.  The tension should be sufficient to drive the pump without visible slippage.  Any greater tension 

 

will cause noise and possible damage to the bearings of both the motor and pump.  Make certain that both pulley 

 

grooves are clean and free from oil.  The pulleys must be fastened securely on their respective shafts, and in 

 

parallel alignment.

Summary of Contents for Welch DUOSEAL 1400B-01

Page 1: ...dy bursting and causing possible injury to personnel in the area Gardner Denver Thomas Inc Welch Vacuum Technology 5621 W Howard Street Niles IL 60714 Phone 847 676 8800 Fax 847 677 8606 Technical Sup...

Page 2: ...ons are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units confirm to the SI International system of units of measureme...

Page 3: ...vel 10 3 30 Shaft Seal Replacement 10 3 40 Repairing Oil Leaks 11 3 50 Repairing Vacuum Leaks 11 3 60 Drive Problems 11 Section 04 Trouble Shooting Guide 4 10 Poor Vacuum Readings 12 4 20 Noisy Pump 1...

Page 4: ...to drive your particular pump at the recommended speed 1 13 Pump Location The pump should be located preferably in a clean and well ventilated area and adequate space should be provided wherever poss...

Page 5: ...e gas flow is substantially molecular in character The gas flow is then dependent upon the kinetic activity of the molecules to bring it to the intake of the pump 1 162 The Effects of Conductance It h...

Page 6: ...e yourself with the function and action of the pump which you have now required Remove the intake and exhaust port plugs and temporarily provide a stopper for the intake and a dust cap for the exhaust...

Page 7: ...f the volume of the mixture this depending upon the amount of air added condensation of the vapor is wither entirely avoided or substantial reduced 2 223 Pump Function With Gas Ballast In a pump funct...

Page 8: ...rich in hydrogen and observing a sudden change in pressure on an electrical gauge The difference in calibration of these gauges for air and other gases will produce a distinct change in the pressure...

Page 9: ...system The required frequency of changes will vary with the particular system Experiences with the process will help you determine the normal period of operation before an oil change is required 3 103...

Page 10: ...rubber stopper Turn the pump on and run the pump for 10 minutes Close the gas ballast 8 Check the vacuum reading of the pump by connecting a thermocouple gauge tube to the pump s intake If the pump is...

Page 11: ...ng surfaces cleaned of any nicks 3 50 Repairing Vacuum Leaks 3 501 Surface Preparation Good Vacuum seals are an essential and important attribute of a good mechanical pump A good seal is dependent upo...

Page 12: ...t a forced oil flush 5 If noise level is still unsatisfactory consult with WELCH Technical Service at 847 676 8800 Ext 1 4 30 Excessive Oil Mist 1 Check oil level Maintain the level between the two li...

Page 13: ...2 Wired for 230V 60Hz 3Ph N A Wired for 230V 50Hz 3Ph N A Replacement Parts Shaft Seal Lip Seal 1401E 01 Shaft Seal Mechanical Seal 1401E Air Filter Screen 41 0890 Intake Chamber Cover Gasket 41 0383...

Page 14: ...14 Section 6 DIMENSIONAL DRAWING...

Page 15: ...ange High RPM direct drive vacuum pumps on the other hand experience a rapid fall off of pumping speed below 100 microns A comparison of the DuoSeal pumping speed curves shown below versus high RPM pu...

Page 16: ...16 Section 8 EXPLODED VIEW...

Page 17: ...ANE 24 1 41 1060 SHAFT PARTS LIST A Major Repair Kit Catalog 1400K 04 B Minor Repair Kit Catalog 1400K 03 Item 40 exploded view shown on page 18 1401E is a Mechanical Seal Kit which includes a mechani...

Page 18: ...FOR PART NUMBER 61 8540C Parts List for Model 61 8540C Item Qty P N Description 1 4 2 01 0308 Screw Hex Hd 5 46 18x1 2 2 2 41 1049 Pump Leg 3 1 41 3753 Window Oil Case 4 1 61 2278 Drain Valve 5 1 61 8...

Page 19: ...n kit Cat No 141601 for models1400 1405 1376 1380 1402 Standard Exhaust Filter Use with pump model Dimension Catalog Number Diameter Height Filter Replacement Element 1392 1399 1400 1376 1380 1402 140...

Page 20: ...Height A2 Cat No 1 NW16 to 4 CFM 140 L min 3 75 5 25 8 25 541001 Stainless Steel Element for ISO NW 16 Trap 1 541921 Stainless Steel Element for ISO NW 25 and NW 40 Traps1 541922 Removable 3 quarter...

Page 21: ...best of our knowledge the above listed component is not hazardous according to OSHA 1910 1200 or one or more state right to know lists SECTION 3 HAZARDS IDENTIFICATION Major Route of Entry Skin conta...

Page 22: ...rotection in Section 8 of this MSDS Inhalation Vaporization is not expected at ambient temperatures This material is not expected toques inhalation related disorders underanticipated conditions of use...

Page 23: ...ion in Section 8 and Disposal Considerations in Section 13 of this MSDS Do not touch damaged containers or spilled material unless wearing appropriate protective equipment Slipping hazard do not walk...

Page 24: ...if splashing or spraying conditions are present Protective clothing may include long sleeve outer garment apron or lab coat If significant contact occurs remove oil contaminated clothing as soon as po...

Page 25: ...have low acute and sub acute toxicities in animals Effects from single and short term repeated exposures to high concentrations of mineral oil mists well above applicable workplace exposure levels inc...

Page 26: ...ntory This product and or its components are listed on the Toxic Substance Control Act TSCA Inventory SARA 302 304 The Superfund Amendments and Reauthorization Act of 1986 SARA Title III requires Faci...

Page 27: ...remarks SECTION 16 OTHER INFORMATION Revision 4 Revision Date 11 11 03 ABBREVIATIONS AP Approximately EQ Equal GT Grater Than LT Less Than NA Not Applicable ND No Data NE Not Established ACGIH America...

Page 28: ...um Technology and receipt or possession does not convey any rights to loan sell or otherwise disclose said information reproduction or use of said information for any purpose other than that in connec...

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