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8

 

 

Section  3:  OPERATION

 

 

3.1 Starting Procedures

 

 

3.1a Starting a Welch Dry Vacuum Pump.

 

 

Before attaching the pump to a system it is well to familiarize yourself with the function and action of the 
pressure vacuum pump which you have acquired.  Review the power requirements as described in Section 2.6. 
Welch recommends running the pump for a few minutes to warm it up before use.  The warm-up improves the 
pumps ability to handle humid air. 

 

 

3.1

 

b  Cleanliness

 

 

Take every precaution to prevent foreign particulates from entering the pump.  Particulates will damage the 
pump’s performance.  If you find that particulates will come off the process during evacuation, a particulate trap 
in the foreline will work.

 

 

 

 

3.2

 

Leak Detection

 

 

The importance of eliminating all leaks in a vacuum system is obvious.  The pump must remove this added 
volume of leaked gas to maintain the desired vacuum.  Leaks for these pump can be located by slightly pressuring 
the system and painting the suspected area with a water / liquid dish soap solution.  Escaping air will produce 
soap bubbles.

 

 

3.3

 

Operating Pressure Range

 

 

Models 2090 and 2085 Dry vacuum pumps are designed to be run from atmospheric to their maximum vacuum 
level on the intake side.  Consult the Specification Table in the back of this manual for the ratings for your 
specific model.

 

 

 

3.4

 

Shutdown Procedures

 

 

After use, Welch recommends the pump be run for about 2 minutes disconnected from the vacuum process with 
air or dry nitrogen passing through the pump.  The air or dry nitrogen pumped through the mechanism will purge 
out water vapor or droplets of  water condensate that may have formed on the inside of the pump.  Purging of the 
pump mechanism helps prevent corrosion.  

 

 

Section 4: MAINTENANCE

 

 

Welch dry diaphragm vacuum pumps are 100% oil-free.  No  maintenance is necessary for the bearings.  All 
bearings are sealed and permanently lubricated.  Lubrication should not be attempted.

 

WARNING

 

The pump is not  recommended for pumping highly corrosive acid or 

base vapors or gases.  Serious damage to the pump will result

 

and will shorten the pump’s service life.

 

Summary of Contents for Welch 2090W-01

Page 1: ...OWNER S MANUAL FOR DRY VACUUM PUMPS MODELS 2090W 01 and 2085W 01 Part No 642978 Printed in the U S A WARNING Be sure to properly identify intake and discharge before using pump See Section 2 5...

Page 2: ...E OF CONTENTS SECTION PAGE 1 Safety Information 3 2 Installation 5 3 Operation 8 4 Maintenance 8 5 Troubleshooting 9 6 Specifications 10 7 DimensionalDrawing 11 8 ExplodedViews and Kits 12 13 9 Warran...

Page 3: ...openings 1 1e This pump is thermally protected and can automatically restart when the protector resets Always disconnect power source before servicing 1 1f Wear safety glasses or goggles when operatin...

Page 4: ...4 1 3c Never operate this product outdoors in the rain or in a wet area WARNING Failure to observe the above safety precautions could result in severe bodily injury including death in extreme cases...

Page 5: ...ch as bench tops they help to isolate noise and eliminate creeping T h e 2 0 9 0 2 0 8 5 vacuum pumps should be mounted in a horizontal plane 2 4 Pump Location The pressure vacuum pump should be locat...

Page 6: ...ould be used Since both models operate in the viscous flow regime the small diameter of the hose will generate minimal conductance loss For best results Welch recommends the length of the tubing betwe...

Page 7: ...densate If the trap becomes saturated it should be disconnected from the system drained and cleaned An increase in pressure in the vacuum system will normally indicate that the trap has become saturat...

Page 8: ...em and painting the suspected area with a water liquid dish soap solution Escaping air will produce soap bubbles 3 3 Operating Pressure Range Models 2090 and 2085 Dry vacuum pumps are designed to be r...

Page 9: ...be accomplished by blocking of the intake and reading the vacuum level on the gauge See Section 2 8 5 2 Troubleshooting Guide Poor Pumping Speed X Poor Vacuum X Loud Unit X Possible Cause Damaged Val...

Page 10: ...V acuum in Hg 29 26 Number of Vacuum Stages 2 1 Motor Horsepower 1 2 1 2 V acuum Restart yes yes Minimum Tubing Needed I D in 7 16 7 16 Weight lbs kg 52 23 6 52 23 6 Catalog Number 2090W 01 2085W 01...

Page 11: ...11 Section 7 DRAWINGS 7 1 Dimensional Drawings...

Page 12: ...ve Flapper Intake 4 15 See Note 1 Screw V alve Plate 10 16 See Note 1 Screw V alve Flapper Exhaust 4 17 See Note 1 Valve Plate Gasket 2 18 See Note 1 Valve Flapper Intake Exhaust 4 22 Connecting Rod 2...

Page 13: ...ve Flapper Intake 4 15 See Note 1 Screw V alve Plate 10 16 See Note 1 Screw V alve Flapper Exhaust 4 17 See Note 1 Valve Plate Gasket 2 18 See Note 1 Valve Flapper Intake Exhaust 4 22 Connecting Rod 2...

Page 14: ...repaired under this warranty rather than replaced The warranty is effective for one year from the date of original purchase when 1 The warranty card has been completed and returned 2 The product is r...

Page 15: ..._______________________ ________________________________________________________________________________ ________________________________________________________________________________ ______________...

Page 16: ...Mount Prospect IL 60056 Phone 847 676 8800 Technical Support Fax 847 677 8606 E Mail gdwelchvacuum gardnerdenver com Web Page www welchvacuum com Copyright 2013 Gardner Denver Welch Vacuum Technology...

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