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3

1.2 Mounting 

Mount the dryer on a level solid surface.  Holes are provided in 

the dryer base to permanently mount the dryer to the floor.

1.3 Piping Connections 

A.  Air Inlet - Connect compressed air line from air source 

to air inlet.  (Reference markings on dryer or see call out 

drawing on page 10 for air inlet/outlet connection loca-

tions.)  

 

NOTE:

  Use back-up wrench when making piping connec

-

tions.

  There shall be no external forces or vibrations 

transmitted to the dryer inlet/outlet connections from the piping.  

External piping must be properly supported.  The installation of 

a flexible connection or vibration dampener, within the air/gas 

stream, prior to the dryer is recommended to further reduce the 

possibility of damage from vibration or pulsations.  Failure to do 

so may void the warranty.

  

Refer to Serial Number Tag for maximum 

working pressure.  Do not exceed dryer’s Maximum Working 

Pressure.

NOTE:

  Install dryer in air system at highest pressure possible 

(e.g. before pressure reducing valves).

NOTE:

 

 Install dryer at coolest compressed air temperature 

possible.  Maximum inlet compressed air temperature: 120°F 

(49°C).  If inlet air exceeds this temperature, precool the air 

with an aftercooler.  
B.  Air Outlet – Connect air outlet to downstream air lines.
 

NOTE:

  Use back-up wrench when making piping connec

-

tions.

  There shall be no external forces or vibrations 

transmitted to the dryer inlet/outlet connections from the piping.  

External piping must be properly supported.  The installation of 

a flexible connection or vibration dampener, within the air/gas 

stream, prior to the dryer is recommended to further reduce the 

possibility of damage from vibration or pulsations.  Failure to do 

so may void the warranty.

C.  Bypass piping – If servicing the dryer without interrupting 

the air supply is desired, piping should include inlet and 

outlet valves and an air bypass valve.

D.  Water cooled models – cooling water inlet and outlet

1.  Connect cooling water supply to cooling water inlet.

2.  Connect cooling water return line to cooling water 

outlet connection.

NOTE:

  Strainer and water regulating valve are supplied on 

water cooled models.

1.4 Electrical Connections
IMPORTANT:

  Use copper supply wires only.

A.

 

Dryer is designed to operate on the volt-

age, phase, and frequency listed on the 

serial number tag.

B.  If dryer is supplied with a cord and plug, 

install in a receptacle of proper voltage.

C.  Electrical entry on larger dryers is through a hole in the 

cabinet.  It is located on the right side panel when facing 

the front of the unit.  Connect power source to terminal 

strip in electrical enclosure as shown on the wiring dia-

gram included with the dryer.

NOTE:

  Refrigeration condensing unit is designed to run con-

tinuously and should 

NOT

 be wired to cycle on/off with the air 

compressor.

1.5 Moisture Separator 

A.  Separator has an external drain which auto-

matically discharges collected condensate. 

 

NOTE:

 It may be desirable to pipe the con

-

densate from the Automatic Drain outlet to a 

suitable drain.

B.  For manual draining, convenient dryer depressurization, 

and drain valve maintenance, a three-way valve assembly 

is installed between the drain port on the moisture separa-

tor and the drain valve.  On all models, the three-way 

valve is mounted to the bottom of the separator vessel 

using a pipe union.  Review the following for proper drain 

function:

•  Automatic Draining - Valve handle should be positioned 

parallel to the valve body (as shown), with the arrow 

on the handle pointing toward the drain valve.  In this 

position, condensate will flow from the bowl to the drain 

valve.

•  Drain Isolation (Shutdown) - Valve handle shall be 

turned perpendicular to the valve body (rotate 90°).  In 

this position, condensate flow is shutoff. 

 

Pipe Union

3-Way Valve

Manual Discharge Line

Solenoid Valve

Automatic Discharge Line

•  Manual Draining - Drain valve handle shall be rotated 

slightly past the drain isolation position to allow 

throttling through the valve for manual discharge and 

depressurization.

• 

NOTE:

  The pipe union allows removal of the 

entire drain assembly.  

However, the unit must be 

depressurized prior to disassembly or serious injury 

may occur.

NOTE:

  Discharge is at system pressure. Drain line should be 

anchored.

NOTE:

  Condensate may contain oil. Comply with applicable 

laws concerning proper disposal.

Summary of Contents for SPX FLOW DHP Series

Page 1: ...ed Type Compressed Air Dryer Models DHP130 DHP200 DHP300 DHP500 DHP750 DHP1000 FOR M NO 5003971 R EVI S ION 07 2016 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI NG TH...

Page 2: ...UIDE 7 5 0 REFERENCE 8 5 1 Sizing 8 5 2 Engineering Data 9 6 0 DIMENSIONS WEIGHTS 10 7 0 DRAWINGS 11 7 1 Process Gas Refrigeration Flow Diagram Models DHP130 and DHP200 11 7 2 Process Gas Refrigeratio...

Page 3: ...lant It was received in good condition by the carrier and was so acknowledged Check for Visible Loss or Damage If this shipment shows evidence of loss or damage at time of delivery to you in sist that...

Page 4: ...he dryer inlet outlet connections from the piping External piping must be properly supported The installation of a flexible connection or vibration dampener within the air gas stream prior to the drye...

Page 5: ...nection NOTE Strainer and water regulating valve are supplied on water cooled models 1 4 Electrical Connections IMPORTANT Use copper supply wires only A Dryer is designed to operate on the volt age ph...

Page 6: ...temperature 120 F 49 C D Maximum ambient temperature Air cooled models 110 F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C Condensate Draining Drain Push to Test On Off Sw...

Page 7: ...e NOTE Failure to perform step 3 within 25 seconds of com pleting step 2 will cause the unit to revert back to the previous setting NOTE In the event of a brief or extended period of power loss the un...

Page 8: ...e separator filter elements become loaded with solid particles 2 Procedure for Separator Filter Element Replacement THIS FILTER IS A PRESSURE CONTAINING DEVICE DEPRESSURIZE BEFORE SERVICING a Isolate...

Page 9: ...ss dryer 1 Excessive air flow 2 Freezing of moisture in evaporator because of refrigeration system fault 3 Separator filter element clogged Check flow rate See D below Replace filter element C Dew poi...

Page 10: ...emperature and 100 F ambient temperature and 60 Hertz operation MODEL RATED FLOW scfm m3 hr DHP130 DHP200 DHP300 DHP500 DHP750 DHP1000 130 200 300 500 750 1000 221 340 510 850 1275 1700 Table 2 Capaci...

Page 11: ...N A 1 2 2 0 2 8 3 3 Electrical Data Nominal Voltage 115 1 60 208 230 3 60 Min Max Voltage 104 127 187 253 Input Power Rated Flow watts 932 1280 1255 1962 2910 4120 Rated Load Amps 10 2 13 0 7 5 10 4...

Page 12: ...651 32 15 817 32 15 817 32 15 817 32 15 817 C 2 50 63 5 2 50 63 5 2 50 63 5 2 50 63 5 2 50 63 5 2 50 63 5 D 23 62 600 23 62 600 30 15 766 30 15 766 30 15 766 30 15 766 E 17 62 448 17 62 448 30 15 766...

Page 13: ...IEF VALVE PRE COOLER REHEATER CONDENSATE DRAIN AUTOMATIC ELECTRIC DRAIN SERVICE VALVE MANUAL DRAIN AIR AIR HEAT EXCHANGER HIGH TEMPERATURE SWITCH OPTIONAL EVAPORATOR CARTRIDGE TYPE MOISTURE SEPARATOR...

Page 14: ...ESS FITTING FITTING ACCESS PRESSURE VALVE RELIEF HEAT EXCHANGER REHEATER PRE COOLER AIR AIR SWITCH STANDARD CONDENSER DETAIL OPTIONAL WATER COOLED TYPE CARTRIDGE SEPARATOR MOISTURE OPTIONAL GAUGE OPTI...

Page 15: ...2 L1 N L1 CONT 1 T1 T2 TO GROUND STUD PE T1 T2 TO GROUND STUD PE FAN 1 HARNESS C 1 FAN 1 MTR2 FPS 1 COMPRESSOR MTR1 DRAIN NEUTRAL COMPRESSOR ON L1 L1 N L1 1 1 N L1 1L1 N 1 N GROUND STUD 6 7 J5 3 5 4 1...

Page 16: ...1 L3 L2 PE HEATER HARNESS 1L2 L3 TB2 TB2 PE T3 T2 H1 HEATER 1 FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 18 REF SHEET 01 LINE 19 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE TB1 L1 L2 L3...

Page 17: ...10 09 08 06 05 04 03 X X 02 01 00 FROM SHEET 01 X X X X THERMISTER CONTROL BOARD DRAIN NEUTRAL DRAIN LINE THERMISTER NEUTRAL 3 N N HPS 1 LINE 1 1 1 TB2 GRN YELLOW DRAIN HARNESS DRAIN HARNESS PE TB2 3...

Page 18: ...L3 TB2 TB2 PE T3 T2 H1 HEATER 1 FAN 2 HARNESS FPS 2 FAN 2 REF SHEET 02 LINE 12 REF SHEET 01 LINE 20 03 10 11 12 09 08 07 06 05 04 L3 L3 L3 L2 L2 02 01 00 PE L1 L1 L1 L3 L2 TB1 L1 L3 L2 CONT 1 DISCONN...

Page 19: ...08 06 05 04 03 X X 02 01 00 FROM SHEET 01 X X X X THERMISTER CONTROL BOARD DRAIN NEUTRAL DRAIN LINE THERMISTER NEUTRAL 3 N N HPS 1 LINE 1 TB2 GRN YELLOW DRAIN HARNESS DRAIN HARNESS PE TB2 3 TB2 PE X 3...

Page 20: ...18 7 6 Wiring Diagram Models DHP300 through DHP1000 575 460 3 60 Transformer Pack...

Page 21: ...3232829 3232830 5002924 3232832 3232829 3232830 5002924 3232832 Low Refrigerant Pressure Switch 4006372 4006372 4006372 4006372 4006372 4006372 4006372 4006372 High Refrigerant Pressure Switch 3230764...

Page 22: ...20 NOTES...

Page 23: ...part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARR...

Page 24: ...low com www spxflow com deltech Improvements and research are continuous at SPX FLOW Inc Specifications may change without notice ISSUED 07 2016 Form No 5003971 Revision F COPYRIGHT 2016 SPX FLOW Inc...

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