Gardner Denver RSD Series User Manual Download

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REFRIGERATED

TYPE

COMPRESSED

AIR DRYERS

5001368

Rev. M

12/17

18-2-645 3rd Edition

INSTRUCTION MANUAL

RSD SERIES

Models: RSD800, RSD1000, RSD1250,

RSD1500, RSD1750, RSD2000,

RSD2500, RSD3000

For Sales and Service: (800) 883-2477

Or visit Sales and Service at www.gardnerdenverproducts.com

Summary of Contents for RSD Series

Page 1: ...S 5001368 Rev M 12 17 18 2 645 3rd Edition INSTRUCTION MANUAL RSD SERIES Models RSD800 RSD1000 RSD1250 RSD1500 RSD1750 RSD2000 RSD2500 RSD3000 For Sales and Service 800 883 2477 Or visit Sales and Ser...

Page 2: ...3 1 Monthly Maintenance 14 3 2 Annual Maintenance 14 4 0 TROUBLESHOOTING GUIDE 16 5 0 REFERENCE Sizing 17 Engineering Data Table 18 19 Dryer Set Point Table 20 Dryer Alarm Table 21 Controller Screen...

Page 3: ...weather Damage to electrical and control components may result IMPORTANT WATER COOLED UNITS If unit is shut down in below freezing temperatures the water cooled condenser may freeze and cause permanen...

Page 4: ...ont of dryer E Standard units are designed to operate in ambients Air cooled 40 to 110 F 4 to 43 C Water cooled 40 to 130 F 4 to 54 C F Dryer is designed to operate at all altitudes no adjustment for...

Page 5: ...te may contain oil Comply with applicable laws concerning proper disposal D Verify that isolation valves are open If the drain fails to discharge after the valve is energized the electronic control ci...

Page 6: ...ture 120 F 49 C D Maximum ambient temperature Air cooled models 110 F 43 C Water cooled models 130 F 54 C E Minimum ambient temperature 40 F 4 C 2 2 Start Up A Energize dryer Green power on light will...

Page 7: ...leaks 4 After 15 minutes open outlet isolation valve slowly 5 Close air bypass valve 6 Dryer may be operated in Manual or scheduled modes NOTE Check for correct phasing of unit On air cooled models c...

Page 8: ...termination resistors install jumpers on J12 in the direction shown by the white bars printed above the connector If the jumpers are removed no termination of the RS 485 bus is in effect Usually thes...

Page 9: ...recorded in the EVENT TXT file stored in the root folder of the USB flash drive 3 USB Bootloader Firmware updates for the dryer controller can be performed via the USB flash drive In order to perform...

Page 10: ...tor inlet temperature evaporator outlet tem perature discharge temperature energy savings and any active alarms The navigation bar at the top of this page can be used to view event history dryer sched...

Page 11: ...il addresses whenever an alarm or warning occurs on the dryer Figure 4 Settings 2 Modbus TCP The Modbus TCP connection allows you to continuously monitor the dryer from a DCS system which implements a...

Page 12: ...Reserved 40023 0x0016 RESERVED N A Reserved 40024 0x0017 ENERGY_COST Integer Energy cost Cost kWh 40025 0x0018 AUDIBLE_ALARM Boolean Audible Alarm 0 Disabled 1 Enabled 40026 0x0019 MODBUS_ADDRESS Inte...

Page 13: ...0x0080 Phase Reversal 8 0x0100 Phase Loss 9 0x0200 Evaporator Temperature Sensor Failure 10 0x0400 Glycol Temperature Sensor Failure 11 0x0800 Evaporator Outlet Temperature Sensor Failure 12 0x1000 D...

Page 14: ...D DEMM 1000 14 0x000E DEMM 1250 15 0x000F DEMM 1500 16 0x0010 DEMM 1750 17 0x0011 DEMM 2000 18 0x0012 DEMM 2500 19 0x0013 DEMM 3000 20 0x0014 Reserved 21 0x0015 Reserved 22 0x0016 Reserved 23 0x0017 R...

Page 15: ...ription 0 0x0000 English 1 0x0001 Spanish 2 0x0002 French 3 0x0003 German 4 0x0004 Portuguese 5 0x0005 Italian 6 0x0006 Polish 7 0x0007 Danish 8 0x0008 Dutch 9 0x0009 Norwegian 10 0x000A Finnish 11 0x...

Page 16: ...g of the condensate drain 1 To facilitate service maintenance kits are available C Replace the filter cartridges in the filter All necessary service parts can be ordered in a service kit See Parts Lis...

Page 17: ...es 4 i Push new cartridges on to the mounting posts in the bottom of the separator vessel NOTE Do not touch the foam sleeves of the cartridges with your fingers j Close housing in reverse order k Put...

Page 18: ...er cooling Air cooled Ambient temperature too high clogged condenser fins obstructed flow across condenser faulty fan motor or fan control switch 2 Water cooled Cooling temperature too high flow too l...

Page 19: ...50 1500 1750 2000 2500 3000 Rated capacity of air cooled models scfm 60Hz 50Hz 800 672 1000 830 1250 1050 1500 1250 1750 1460 2000 1670 2500 2080 3000 2500 TABLE 2 Air capacity correction factors Mult...

Page 20: ...BTU hr 60 Hz a c 40 800 47 000 58 800 69 000 80 500 98 500 118 800 141 300 50 Hz a c 41 000 47 200 59 000 70 500 82 300 100 300 119 500 143 400 Refrigerant Type R 404A Refrigerant Charge See Data Tag...

Page 21: ...Input Power Rated Flow watts 4 710 6 730 7 400 9 770 13 010 14 870 16 840 18 200 Minimum Circuit Ampacity 8 11 11 16 16 19 21 24 Maximum Overcurrent Protector amps 12 17 5 17 5 25 25 30 35 35 Compres...

Page 22: ...crement Default Service Interval Hours 0 9999 1 4000 Energy Cost Decimal 0 00 0 99 0 01 0 13 Total Hours Hours 0 999999 1 0 Proportional Gain Gain 0 0 100 0 0 1 3 0 Integral Time Seconds 0 0 200 0 0 1...

Page 23: ...ed Halt compressors De energize alarm relay 1 EVAPORATOR HIGH TEMPERATURE Evaporator temperature High evaporator temperature set point 1 Second Dryer On 10 minutes Alarm reset button pressed De energi...

Page 24: ...HRS TO SERVICE 4970 xx xx xxxx xx xx MANUAL MODE Version x x DISCHARGE xxx x C xxx F EVAPORATOR IN xxx x C xxx F Up Down EVAPORATOR OUT xxx x C xxx F Up Down DRYER LOAD 0 ENERGY SAVINGS 2108 YEAR Up...

Page 25: ...NU ENERGY COST MAIN MENU AUTO RESTART Down Up Down Up Down Up LANGUAGE ENGLISH Enter DATE TIME 02 24 2011 09 40 Enter SCHEDULE MON ON IGNORE Enter HRS TO SERVICE 4970 Enter 02 24 2011 09 55 ALARM MESS...

Page 26: ...MENU IP ADDRESS TYPE Network Menu IP ADDRESS TYPE DYNAMIC Enter NETWORK MENU IP ADDRESS Up Down IP ADDRESS 192 168 0 2 Enter NETWORK MENU SUBNET MASK Up Down SUBNET MASK 255 255 255 0 Enter NETWORK ME...

Page 27: ...2 85 1 8 2162 85 1 8 2162 85 1 8 2162 55 1 8 1400 55 1 8 1400 55 1 8 1400 55 1 8 1400 59 3 8 1508 59 3 8 1508 59 3 8 1508 59 3 8 1508 13 1 4 337 13 1 4 337 13 1 4 337 13 1 4 337 31 1 4 794 31 1 4 794...

Page 28: ...3A L1 3A L3 3 L2 3 L1 3 L1 5A L3 5 L1 5 TB1 20 TB1 19 COMPRESSOR 1 460VAC 3 PH 4HP 6 7 RLA M FAN 1 1 25 KW 460VAC 1 95 FLA M HEATER 1 70W 460VAC 0 15A SET 7A 7 10 AMP 17A F11 K62 17A 1 4 2 AMP SET 2A...

Page 29: ...4 13 TB2 2 TB2 2 TB2 2 TB2 12 TB2 1 TB2 2 TB2 31 TB2 4 TB2 3 TB2 1 NO COM NO COM TB2 36 OPTIONAL CLSC DRAIN STD DRAIN TEMP 1 FAN 1 S43 1 TB2 31 PRES 1 FAN 1 S43 TB2 2 OX LOCAL REMOTE START STOP REFRIG...

Page 30: ...3 L3 3 L1 3A L2 3A L3 3A TB1 7 TB1 9 TB1 11 TB1 PE 12 AWG M HEATER 1 70W 460VAC 0 15A COMPRESSOR 1 460VAC 3 PH 6HP 9 0 RLA M FAN 1 1 25 KW 460VAC 1 9 FLA 7 10 AMP SET 9A 17A F11 K62 21 22 K62 K43 1 4...

Page 31: ...3 FU22 2 TB2 2 TB2 2 TB2 2 TB2 12 TB2 1 TB2 2 TB2 31 TB2 4 TB2 3 TB2 1 NO COM NO COM TB2 36 OPTIONAL CLSC DRAIN STD DRAIN TEMP 1 FAN 1 S43 1 TB2 31 PRES 1 FAN 1 S43 TB2 2 OX LOCAL REMOTE START STOP RE...

Page 32: ...L3 5 L1 5 TB1 20 TB1 19 10 AWG L1 1 M COMPRESSOR 2 460VAC 3PH 4 HP 6 7 RLA FAN 2 1 05 KW 460VAC 1 8 FLA M FAN 1 1 05 KW 460VAC 1 8 FLA M COMPRESSOR 1 460VAC 3PH 4 HP 6 7 RLA M HEATER 2 70W 460VAC 0 15...

Page 33: ...21 COMPRESSOR 2 CONTACTOR TB2 40 TB2 1 TB10 3 TB10 4 TB2 2 TB2 2 TB2 4 TB2 3 TB2 1 OPTIONAL CLSC DRAIN STD DRAIN TB10 2 TB10 1 TB2 2 EVAPORATORTEMP SENSOR REFRIGERANT HI PRES B61 A55 A51 PE IN1 N L P...

Page 34: ...L3 5A L1 5A L3 5 L1 5 TB1 20 TB1 19 10AWG M COMPRESSOR 2 460VAC 3PH Model2000 4HP 6 7RLA Model2500 6HP 9 1RLA FAN 2 1 05KW 460VAC 3PH 1 8FLA M FAN 1 1 05KW 460VAC 3PH 1 8FLA M COMPRESSOR 1 460VAC 3PH...

Page 35: ...26 23 22 21 COMPRESSOR 2 CONTACTOR TB2 40 TB2 1 TB10 3 TB10 4 TB2 2 TB2 2 TB2 4 TB2 3 TB2 1 OPTIONAL CLSC DRAIN STD DRAIN TB10 2 TB10 1 TB2 2 EVAPORATORTEMPSENSOR REFRIGERANTHIPRES B61 A55 A51 PE IN1...

Page 36: ...OR 2 460VAC 3PH 6 HP 9 1 RLA FAN 1 1 05 KW 460VAC 1 8 FLA M COMPRESSOR 1 460VAC 3PH 6 HP 9 0 RLA M HEATER 2 70W 460VAC 0 15A HEATER 1 70W 460VAC 0 15A TB1 PE FAN 3 1 05 KW 460VAC 1 8 FLA M TB1 PE FAN...

Page 37: ...0 TB2 1 TB10 3 TB10 4 TB2 2 TB2 2 TB2 4 TB2 3 TB2 1 OPTIONAL CLSC DRAIN STD DRAIN TB10 2 TB10 1 TB2 2 EVAPORATORTEMP SENSOR REFRIGERANT HI PRES B61 A55 A51 PE IN1 N L PE IN1 OV N L UNLOADING SOLENOID...

Page 38: ...0 HPRP1000 1500 575V CUSTOMER CONNECTION 460VTERMINAL CONNECTION X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 575V 460V HE...

Page 39: ...INAL CONNECTION X1 H1 H3 X2 X3 H2 H6 H5 H7 H6 H5 H7 X1 H1 H3 X2 X3 H2 X1 L3 PE L2 L1 PE L3 L2 L1 H5 H1 G H5 X1 H1 G RD G Y WH BL WIRING ASSEMBLY DETAIL RD G Y WH BL TRANSFORMER 2 TRANSFORMER 1 230V 46...

Page 40: ...clarity 34 33 2 18 NOTE DRYER SIZES 1500 AND ABOVE USE TANDEM COMPRESSORS 11 2 18 SEE COMPRESSOR DETAIL 28 26 27 29 13 35 RIGHT FRONT VIEW B covers and center support shelf removed for clarity 4 2 32...

Page 41: ...G5003506 21 Motor Starter Protector Fan1 G3246077 G3246077 G3246077 G3246078 G3246078 G3246078 G3246078 G3246079 22 Relay High Pressure Cut out1 G3246088 G3246088 G3246088 G3246088 G3246088 G3246088...

Page 42: ...nter support shelf removed for clarity 32 31 2 16 NOTE DRYER SIZES 1500 AND ABOVE USE TANDEM COMPRESSORS 16 4 10 2 SEE COMPRESSOR DETAIL 34 25 21 11 26 27 RIGHT FRONT VIEW B covers and center support...

Page 43: ...89 G3246089 G3246089 16 Heater Crankcase G4010508 G4010508 G4010508 G4010508 G4010508 G4010508 G4010508 G4010508 17 Motor Starter Protector Compressor Digital1 G5003506 G5003506 G5003506 G5003506 G500...

Page 44: ...0805 G5001141 G5001141 G5001141 G5001141 8 Cabinet Panel Front Top Center G5001208 G5001208 G5001208 G5001208 9 Cabinet Panel Rear Bottom G5000777 G5000777 G5000777 G5000777 G5001122 G5001122 G5001122...

Page 45: ...43 NOTES...

Page 46: ...44 NOTES...

Page 47: ......

Page 48: ...product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IM...

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