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 5

2.4 Timer Drain Programming Mode

1. Press the “Drain Interval Program” button (the

“Condensate Draining” LED will start to flash, and

the illuminated LED on the “Dew Point Temperature

Indicator” will identify the factory setting for “Minutes

Between Drain Cycles.”

(See Table 1)

2. Press and release the “Drain Interval Selector” button

to sequence the “Minutes Between Drain Cycle LED’s”

from left to right until reaching your selection. The

“Red” LED is not used (Reference Table 2 for “Drain

Cycle Intervals”)

3. To initiate the new setting, press the “Drain Interval

Program” button (this will store the new setting and

exit the program).

4. Exiting the Program will cause the Timer Drain to

discharge and begin a new cycle.

Note:  Failure to perform step 3 within 25 seconds of

completing step 2 will cause the unit to revert back to the

previous setting.

Note:  In the event of a brief or extended period of

power loss, the unit will retain the existing program

setting and will begin a new cycle once power is reap-

plied. Had drain been ready to drain before the loss of

power, the drain bowl’s capacity would prevent down-

stream flooding. Condensate will drain completely within

a couple of cycles. (Manually pressing the “Push-to-Test”

button would drain bowl immediately)

2.5  Operating check points

Check the following on a periodic basis:

A.   Green power on light is illuminated.

B.   Dewpoint indicator is in green area.

C.   Condensate is discharging from drain.

1. For minimum inlet air pressures that fall between

column values, the setting for the lower pressure is

recommended. (i.e. select the 100 psi column values

for 124 psi inlet pressure listed in Table 1.)

2. Where the dryer is consistently operating at less than

maximum capacity, it may be possible to increase the

LED set point to minimize air loss. Discretionary

adjustments to the dryer should only be made on a

hot, humid day when the maximum expected air load

is flowing through the dryer. Failure to do so may

prevent the condensate from draining completely

when operating under peak load conditions.

Table 1  Timed drain illuminated LED Settings

2.2 Start-up

1. Confirm On/Off Switch is in the “Off” position.

2. Energize dryer. Green power-on light will illuminate.

2.3 Timer Drain Option

(Only Models with I-Controller Level 2)

Note:  The Timer Drain LED level has been pre-pro-

grammed at the factory for your specific dryer.

Programming is based upon a minimum of 100 psi

saturated inlet air pressure and maximum energy effi-

ciency. The drain open time is fixed at one second and a

small amount of air will be exhausted with each cycle.

Generally, no adjustment to the timer is required.

                        If water is present downstream of the

dryer, always verify that any condensate drains installed

upstream of the dryer are draining properly before

attempting to readjust the LED setting.

Inlet Pressure

75

100*

125

150

200

225

25

4

5

5

5

6

6

35

4

4

4

4

5

5

50

3

3

4

4

4

4

75

4

4

4

4

5

5

100

3

3

4

4

4

4

Dr

yer Model

Table 2  LED Legend

* Recommended and pre-programmed factory settings for each RPD Series model dryer.

Assumes CAGI ADF100 inlet conditions with 100

°

F ambient and 10

°

F air-cooled

aftercooler approach temperature.

Minutes

LED

between

Illuminated

Drain Cycles

1

st

1

2

nd

3

3

rd

5

4

th

10

5

th

20

6

th

30

7

th

40

8

th

50

9

th

60

33

°

F......................39

°

F

1

°

C.......................4

°

C

Dew point Temperature

Indicator

Drain
Interval
Selector

Condensate
draining LED
(Flashes in
programming
mode)
Drain Interval
Program

(LED Illuminated indicates

drain cycle time)

Summary of Contents for RPD Series

Page 1: ...RPD35 RPD50 RPD75 RPD100 CONTENTS GENERAL SAFETY INFORMATION 2 RECEIVING MOVING UNPACKING 2 1 0 INSTALLATION 3 2 0 OPERATION 4 3 0 MAINTENANCE 6 SIZING 6 ENGINEERING DATA 7 ELECTRICAL SCHEMATICS 8 DI...

Page 2: ...evidence of loss or damage at time of delivery to you insist that a notation of this loss or damage be made on the delivery receipt by the carrier s agent B UNPACKING Check for Concealed Loss or Dama...

Page 3: ...ded to prevent possible damage from vibration NOTE Outdoor installation Standard units are designed for indoor installation Contact manufacturer if installing outdoors 1 2 Mounting Mount the dryer on...

Page 4: ...d void the warranty 1 5 Moisture separator A Separator and Oil Removal Filter where applicable has an internal drain which automatically discharges collected condensate It may be desirable to pipe the...

Page 5: ...ed in Table 1 2 Where the dryer is consistently operating at less than maximum capacity it may be possible to increase the LED set point to minimize air loss Discretionary adjustments to the dryer sho...

Page 6: ...d drain mechanism annually To facilitate service maintenance kits are available Please refer to page 11 3 0 Maintenance Sizing Determining dryer capacity at actual operating conditions To determine th...

Page 7: ...29 220 183 350 292 Electrical Nominal Voltages 115 1 60 Max Min Voltage 127 104 127 104 127 104 127 104 127 104 Rated Load Amps 3 4 3 9 5 9 7 4 10 3 Locked Rotor Amps 18 0 22 0 28 0 35 0 48 0 Minimum...

Page 8: ...FM R C 1 OL BRN BRN TB 1 L SW L 1 TB 3 1 1 FM 3 L TC1 DRAIN NEUTRAL DRAIN P COMP ON N TB 5 RPD 25 75 115 1 50 60 CUSTOMER CONNECTION POWER CORD IC1 OPTION BOARD SEE OPTION NOTES IC2 OPTION BOARD ADDI...

Page 9: ...8 3 16 18 3 16 20 11 16 20 11 16 H 21 3 16 21 3 16 21 3 16 24 3 16 24 3 16 I 18 1 2 18 1 2 18 1 2 24 24 J 16 1 2 16 1 2 16 1 2 21 13 16 21 13 16 Inlet Outlet Connections 1 2 MPT 1 2 MPT 1 2 MPT 3 4 MP...

Page 10: ...gh air outlet temperature 2 Refrigeration system not func tioning properly resulting in high air outlet temperature 3 Dryer is running with no load a Power failure b Line disconnect switch open c Blow...

Page 11: ...led G4130 120 5 G4130 120 8 G4130 120 9 G4130 121 11 G4130 121 9 G4130 121 9 G4130 122 10 G4130 122 11 G4130 122 15 Compressor Only G4130 108 34 G4130 108 61 G4130 108 35 G4130 108 38 G4130 108 39 G41...

Page 12: ...OR STATU TORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE B...

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