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SAFETY INSTRUCTIONS

Safety instructions in this manual are boldfaced for em-
phasis. The signal words DANGER, WARNING and CAU-
TION are used to indicate hazard seriousness levels as
follows:

DANGER

—Immediate hazard which WILL result in severe

injury or death.

WARNING

—Hazard or unsafe practice which COULD re-

sult in sever injury or death.

CAUTION

—Hazard or unsafe practice which COULD re-

sult in minor injury or in product or property damage.

Safety Labels

Dryer labels provide important safety information. If any
label is damaged or comes off the dryer, contact your local
distributor to request a replacement.

Data Plate

The dryer data plate contains critical safety and identifica-
tion information. If the data plate is missing or damaged,
immediately contact your local distributor for a replacement.

RECEIVING AND INSPECTION

Inspect the dryer closely when it is received. Record any
indication of careless handling by the carrier on the deliv-
ery receipt, especially if the dryer will not be immediately
uncrated. Obtain the delivery person’s signed agreement
to recorded damages to facilitate future insurance claims.

Since the dryer is shipped F.O.B. point of shipment, the
manufacturer’s responsibility for the shipment ceases when
the carrier signs the bill of lading.

If goods are received short or in damaged condition, notify
the carrier and insist on a notation of the loss or damage
across the face of the freight bill. Otherwise no claim can
be enforced against the carrier.

If concealed loss or damage is discovered, notify your car-
rier at once and request an inspection. This is absolutely
necessary. Unless you do this the carrier will not consider
any claim for loss or damage. The carrier will make an
inspection and may grant a concealed damage notation. If
you give the carrier a clear receipt for goods that have been
damaged or lost in transit, you do so at your own risk and
expense.

The manufacturer is willing to assist you in collecting claims
for loss or damage. Willingness does not make the manu-
facturer responsible for collecting claims or replacing ma-
terial. Claim filing and processing is your responsibility.

Handling

The dryer is mounted on a base to facilitate moving the
dryer with a forklift. Forks should extend all the way through
the forklift channels provided, to reduce stress on the dryer
frame. If slings are used to move the dryer, use spreader
bars to prevent damage to the sides of the dryer.

Returns to Manufacturer

If the dryer or a component of the dryer must be returned
to the manufacturer, first call your local distributor for a re-
turn authorization number and shipping address. Your dis-
tributor will inform you whether the dryer or only a compo-
nent must be returned. Mark the package with the return
authorization number and ship freight prepaid as directed
by your local distributor.

INSTALLATION

Ambient Air Temperature

Locate the dryer indoors where the ambient air tempera-
ture will be between 40°F and 100°F. Intermittent opera-
tion at ambient temperatures up to 120°F will not damage
the dryer provided the dryer is derated. Failure to derate
the dryer may result in a higher dew point or dryer shut-
down due to high refrigerant discharge pressure (see Field
Service Guide). Call your local distributor if prolonged op-
eration at ambient temperatures above 100°F or below 40°F
is unavoidable.

Location

If the dryer is air cooled, install it in a clean, well ventilated
area to reduce fouling of the condenser coils with dirt and
dust. Vapors and contaminant corrosives to copper and
aluminum must not be in the area of the dryer or air com-
pressor intake. Allow at least 36 inches clearance on all
sides for adequate cooling airflow and service access. In-
stall the dryer with the frame level. Anchor bolts are not
required.

Storage

The dryer can be stored for a period of one year in a clean,
dry, temperature-controlled environment. Consult factory if
storage requirement is longer than one year.

System Arrangement

Liquid water adversely affects dryer performance. To pre-
vent “slugging” the dryer with liquid water, locate the dryer
downstream of an aftercooler and a mechanical separator.
Install drain valves to discharge condensate that collects in
these areas.

For safety and convenience, install inlet and outlet shutoff
valves and depressurization valves at the locations indi-
cated (see Typical Compressed Air System drawings on
page 1-14). These valves allow the dryer to be isolated

Summary of Contents for RCD Series

Page 1: ...ESSED AIR DRYERS INSTRUCTION MANUAL Models RCD 200 through RCD 600 E N G L I S H 8610 483 9 Rev A 03 04 Bulletin 18 2 685 2nd Edition 5030C 040313 INTERNAL USE ONLY E N G L I S H INTERNAL USE ONLY E N...

Page 2: ...uling 1 4 Air Cooled Models 1 4 Electrical Installation 1 4 HOW IT WORKS 1 4 Airflow 1 4 Refrigeration System 1 4 ENERGY MANAGEMENT CONTROLLER EMC 1 6 Controller Operation 1 6 Dryer Warmup 1 6 EMC MEM...

Page 3: ...evere in jury or death 4 High voltage in the motor and control box is danger ous The dryer must be installed in accordance with recognized electrical codes Before working on the elec trical system dis...

Page 4: ...our responsibility Handling The dryer is mounted on a base to facilitate moving the dryer with a forklift Forks should extend all the way through the forklift channels provided to reduce stress on the...

Page 5: ...n Table II will cause a rise in dew point unless the dryer inlet air flow is reduced The refrigerant discharge pressure control will shut down the refrigerant compressor if cooling water is inadequate...

Page 6: ...the dryer Confirm that your line voltage is the same as the voltage listed on the data plate Provide disconnect and fuses in accordance with applicable codes Field wiring must com ply with local and...

Page 7: ...PROCESS PORT HIGH SIDE PROCESS PORT CAPILLARY TUBES DISTRIBUTOR AIRFLOW ASSEMBLY OUTLET AIR INLET AIR HPS T Figure 1 Flow Schematic Air Cooled Models CONDENSER AMBIENT AIRFLOW HIGH PRESSURE CUT OUT S...

Page 8: ...ee table below so that the crankcase heater has sufficient time to warm up before starting Warmup Delay Times e m i T f f O r e w o P e m i T y a l e D r e y r D e t u n i m 1 o t 0 s d n o c e s 0 6...

Page 9: ...nctions and starts the dryer i e the Dryer On LED lights STOP Button Push button that deactivates the controller and stops the dryer i e the Dryer On LED is off Up and Down Buttons Used to change the...

Page 10: ...k on The LED will stay lit until the STOP button is pushed Dryer On LED Indicates the dryer is on This light will blink if the START button is pressed during the compressor warm up period Left hand Co...

Page 11: ...value in memory Note All changes will be lost if you do not press the SET button before moving to another display param eter i e pressing the DISPLAY SELECT button Set Auto Drain Off Time Min LED Indi...

Page 12: ...ryer down The ADV has two LED indicators and a test button to help verify operation Pushing the test button causes the drain port to click open One LED indicates that power is sup plied to the ADV the...

Page 13: ...5 Slowly open the customer supplied blowdown inter nal pressure relief valve to vent the internal pressure 6 Close the blowdown valve when internal pressure is 0 psig DANGER Portions of the control c...

Page 14: ...ket from the solenoid coil housing Do not damage or lose the gasket 6 Remove 13mm nut and spring washer from top of so lenoid coil housing 7 Lift solenoid coil housing off solenoid core in valve body...

Page 15: ...e L e g r a h e r d n a r i a p e r k a e l e t a c o L n o i t a r e g i r f e r n i s e l b a s n e d n o c n o n r o r i A r e l l i h c n i k a e l e l b i s s o P m e t s y s e b t s u m r e l l...

Page 16: ...Type Valve Aids in Disconnecting Compressor from the System PRESSURE GUAGE THERMOMETER DRIP LEG MANOMETER DIFFERENTIAL PRESSURE INDICATOR AUTOMATIC DRAIN VALVE FALSE LOADER Blows Off Air Outside of Co...

Page 17: ...5 8 3 4 4 4 1 4 8 6 5 4 6 3 1 2 7 3 5 0 6 2 2 2 0 1 5 5 4 1 9 7 1 3 6 4 0 4 0 1 0 0 3 3 7 8 1 5 7 3 7 2 2 0 1 5 2 0 4 8 7 9 5 8 3 4 4 4 1 4 8 6 5 4 6 3 1 2 7 3 5 0 6 2 2 2 0 1 5 5 4 1 9 7 1 8 7 4 7 6...

Page 18: ...5 6 5 4 e g a t l o V l a n i m o N 0 6 1 0 3 2 8 0 2 e g a t l o V n i M x a M 7 8 1 3 5 2 s p m A d a o L d e t a R 9 0 1 3 0 6 1 9 9 6 1 3 2 9 1 9 7 1 2 s p m A r o t o R d e k c o L 3 9 4 1 8 4 8...

Page 19: ...A 1 REPLACEMENT PARTS WIRING SCHEMATICS...

Page 20: ...A 2 REPLACEMENT PARTS Air Cooled Models 200 600 scfm 9 5 6 8 LEFT VIEW 7 4 TOP VIEW REAR VIEW FRONT VIEW 1 3 2...

Page 21: ...3 8 0 3 G 9 5 0 8 4 0 3 G 4 0 5 9 9 0 3 G 4 0 5 9 9 0 3 G 4 0 5 9 9 0 3 G r o t i c a p a C n u R r o t o M n a F 1 9 0 1 5 0 3 G 1 9 0 1 5 0 3 G 8 5 9 2 6 0 3 G 8 5 9 2 6 0 3 G 8 5 9 2 6 0 3 G 6 0 6...

Page 22: ...A 4 REPLACEMENT PARTS Water Cooled Models 200 600 scfm 10 7 9 LEFT VIEW 6 8 5 4 TOP VIEW REAR VIEW FRONT VIEW 1 3 2...

Page 23: ...C r o s s e r p m o C 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G n o i t p O 3 E 0 6 0 3 2 8 0 2 r o s s e r p m o C 7 5 1 7 6 0 3 G 1 5 8 5 8 0 3 G 2 1 4 0 9 0 3...

Page 24: ...COMPRESSOR FAN 1 2 3 M 1S 28 29 30 EMERGENCY STOP SWITCH HIGH PRESSURE CUT OUT WITH MANUAL RESET HPS 32 27 26 25 J3 KEYBOARD MEMBRANE CONTROLLER ASSEMBLY MCA 8 1 CUTOUT SW COMPRESSOR DRAIN VALVE J6 J...

Page 25: ...TOP SWITCH GND COMPRESSOR FAN 1 2 3 HIGH PRESSURE CUT OUT WITH MANUAL RESET J3 KEYBOARD 1 MEMBRANE CONTROLLER ASSEMBLY MCA 1S DRAIN VALVE 26 25 1SOL 24 23 22 NO COM NC ALARM CONTACTS NO NC UNPOWERED R...

Page 26: ...DRAIN VALVE GND EMERGENCY STOP SWITCH COMPRESSOR FAN 1 2 3 31 M 32 1S HPS HIGH PRESSURE CUT OUT WITH MANUAL RESET 24 23 22 NC COM NO 2TS ALARM CONTACTS NO NC UNPOWERED RATING 5A 115 VAC 5A 24 VDC CHA...

Page 27: ...ECTIONS HERE POP RIVET 3 16 BRACKET INSERT BRACKET TM E6X CONDUIT SEALING RING 1 2 WASHER LOCK PLATED 5 16 WASHER FLAT PLATED 1 4 NUT HEX PLATED 1 4 20 BOLT HEX HEAD PLATED 1 4 20 x 0 5 LG WASHER LOCK...

Page 28: ......

Page 29: ...a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r t...

Page 30: ...a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r t...

Page 31: ......

Page 32: ...D IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRI...

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