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 © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

Set up and operation

4.2  Description

The C-VLR 401 and C-VLR 501 model has a connection flange on the inlet side and an exhaust silencer 
on the pressure side (Fig. 2/B

1

). The air sucked in is cleaned by a micro-filter. An non-return valve (Fig. 2/D) 

prevents the evacuated system from being ventilated after the pump has stopped.
The ZEPHYR VLR 401 and C-VLR 501 is a double shaft rotary piston vacuum pump in which the claws roll 
off against each other contact free and dry. The counter-rotating claw rotors are synchronised by a gear 
pair in the gearbox. The synchronous gearbox gear wheels and the bearings are lubricated with oil. These 
components are in a gearbox that also contains the oil supply. Oil conveying devices always ensure that the 
bearings and the gear wheels are sufficiently supplied with oil at all permissible speeds.
The gearbox and the compression chamber are separated from each other by special seals. The gearbox 
is sealed from the outside with shaft seals and O rings, the compressor chamber with piston rings. The 
VLR 401 and VLR 501 are enclosed in an insulating hood. In order to dissipate compression heat, the 
cooling air is sucked through between the machine and the hood using a drum fan that sucks in the fresh 
cooling air (Fig. 2/E) and discharges the heated air out of the cooling air outlet (Fig. 2/F).
Three-phase motor with integral frequency converter (Fig. 2/V) makes possible infinitely variable control of the 
speed.
A vacuum relief valve is incorporated into the machine.

4.3  Areas of application

This contact free running claw vacuum pump,  the C-VLR 401 and C-VLR 501, can be operated constantly 
at any pressure between 700 mbars (abs.) and an inlet pressure of 200 mbars (abs.). 
When evacuating closed systems the volume to be evacuated must be no more than 2 % of the nominal 
suction capacity of the vacuum pump.
The suction capacity with unrestricted suction is 380 m

3

/h and 495 m

3

/h at 50 Hz. Data sheet D 886-60 

shows the dependency of the suction capacity on the intake pressure.
Version “XD”:  The vacuum pump is provided with a corrosion-resistant coating and is suitable for conveying 

water-moist gases (water vapor).

If the unit is switched on more frequently (at regular intervals of about 10 times an hour) or at 
higher ambient temperatures and intake temperatures, the excess temperature limit of the motor 
winding and the bearings may be exceeded.Please contact the manufacturer should the unit be 
used under such conditions.
If it is installed in the open air the unit must be protected from environmental influences, (e.g. by 
a protective roof).

Summary of Contents for Elmo Rietschle C Series

Page 1: ...C Serie C Series Klaue Claw Edition 1 0 10 2017 BA 886 70 FU EN Original Operating Instructions C VLR 401 501 VSD Vacuum pump...

Page 2: ...the operator 8 2 8 Safety instructions for installing commissioning and maintenance 9 2 9 Guarantee conditions 9 3 Transport storage and disposal 10 3 1 Transportation 10 3 1 1 Unpack and check the d...

Page 3: ...tents 7 Maintenance and repair 21 7 1 Ensuring operational safety 21 7 2 Maintenance work 21 7 2 1 Changing the oil 22 7 2 2 Air filtering 23 7 2 3 Coupling 24 7 2 4 Integrated frequency converter 25...

Page 4: ...No Supplier documentation Operating Instructions BA 886 70 Declaration of Conformity C 0080 Declaration of harmlessness 7 7025 003 17 Connection diagram in the cover of the frequency converter Spare p...

Page 5: ...variable of the speed Vacuum pump Machine to create a vacuum Claw Machine s design or active principle Suction capacity Vacuum pump volume flow related to the condition in the suction con nection Fina...

Page 6: ...ions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions i...

Page 7: ...ersion XD moist gases and gas air mixtures the machine must only be operated at speed and frequency range according to the data plate Fig 2 N1 2 4 Unacceptable operating modes extracting conveying and...

Page 8: ...h electricity personnel being trained to work on the ma chine must be supervised by technical special ists only 2 6 Safety conscious work The following safety regulations apply in addition to the safe...

Page 9: ...nd protective devices again immediately after finishing work Conversion work or modifications to the ma chine are only permissible with the manufactur er s consent Only use original parts or parts app...

Page 10: ...the items being transported falling or tipping over Remember the centre of gravity when transport ing with a forklift truck or platform lift truck When transporting with the lifting device remem ber a...

Page 11: ...ge guidelines Page 4 3 3 Disposal WARNING Danger from inflammable corrosive or poiso nous substances Machines that come into contact with hazardous substances must be decontaminated before disposal Wh...

Page 12: ...B Air outlet connection B1 Exhaust silencer B2 Condensate drain only with XD D Non return valve E Cooling air inlet F Cooling air outlet H Oil filling point I Oil sight glass K Oil discharge point wit...

Page 13: ...mechanical version 2 Year of construction 3 Serial number 4 Data matrix barcode 5 Item no 6 Motor output Following information are encrypted in the barcode Material number MA Production order PR Seri...

Page 14: ...ling air is sucked through between the machine and the hood using a drum fan that sucks in the fresh cooling air Fig 2 E and discharges the heated air out of the cooling air outlet Fig 2 F Three phase...

Page 15: ...be at least 30 cm away from adjacent walls Cooling air coming out must not be sucked in again 5 2 Installation NOTICE The machine may only be operated when it is set up horizontally Material damage r...

Page 16: ...ipe is too narrow and or too long c The extracted air can be discharged through the exhaust silencer Fig 2 B or conducted away via a pipe NOTICE Exhaust air must not be restricted No blocking systems...

Page 17: ...mechanical and electric connection between motor and frequen cy converter is already assembled on delivery The frequency converter is parameterised with the basic adjustment settings b Connect the fr...

Page 18: ...hen the machine is at operating temperature the surface temperatures on the components Fig 2 Q may go above 70 C You must avoid touching the hot surfaces mar ked with warning plates CAUTION Noise emis...

Page 19: ...irection of rotation leads to damage to the machine Use a phase sequence indicator to check the direc tion of rotation clockwise rotating field 6 1 2 Post run For removing accrued dampness and impurit...

Page 20: ...sconnect the machine from the electricity source d Depressurise the machine Open the pipes slowly The pressure reduces slowly e Remove the pipes and hoses f Drain condensate from the silencer version...

Page 21: ...depend on the operational demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The whole unit shou...

Page 22: ...tions If you are going to use another oil type empty the oil removing device housing and oil cooler completely A minimum oil quantity can get out of the vent screw duetopressurecompensation Iflargerqu...

Page 23: ...nd damage may occur to the machine Intake air filter The mesh filter Fig 6 f1 must be cleaned by rinsing out or purging or replaced more or less often de pending on how dirty the discharged medium is...

Page 24: ...nnot be switched on again Undo the screws Fig 8 s5 on the motor flange Re move the motor with the coupling half on the motor side Fig 8 q from the fanhousing Fig 8 n2 axi ally and suspend using a lift...

Page 25: ...ntre for inspection maintenance or repair a fully completed signed declaration of harmlessness must be enclosed The declaration of harmlessness is part of the supplier s documentation b After a repair...

Page 26: ...Sheets Manuals and Service Documents Vacuum Pumps C VLR Service Documents Parts subject to wear and gaskets are indi cated separately on the list Web site http www service er de Select the type size a...

Page 27: ...ing Check the pipework and screw connections for leaks and to ensure that they are firmly seated Section 7 2 Final pressure max vacuum is not reached Machine or system leaking Check the pipework and s...

Page 28: ...ownloads Product Documents C Series Data Sheets Manuals and Service Documents Vacuum Pumps C VLR Data Sheets NOTICE Subject to technical changes C VLR 401 501 Sound pressure level max EN ISO 3744 Tole...

Page 29: ...29 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Technical Data...

Page 30: ...Denver s Industrial Products Division and part of Blower Operations www gd elmorietschle com er de gardnerdenver com Gardner Denver Schopfheim GmbH Johann Sutter Stra e 6 8 79650 Schopfheim Germany Ph...

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