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Gardner Bender Ultra Brutus CP10K, Instruction Sheet, Page: 4 / 8

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Gardner Bender Ultra Brutus CP10K Instruction Sheet Download Page 4

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7.0 PARTS IDENTIFICATION

  1. Steering Handles
  2. Caster Wheels & Brakes
  3. Hydraulic Pump
  4. Main Boom
  5. Boom-A
  6. Boom-B
  7. Boom-A Lock Pin
  8. Pulley-A Housing
  9. Boom-B Lock Pin
10. Boom-B Extension
11.  Boom-B Extension  

Lock Pin

12. Pulley-B Housing
13.  Pulley-B Housing  

Lock Pin

14. Pull Orientation Pivot
15. Pull Orientation Pin
16. Conduit Adaptors
17. Power Cord
18. Footswitch
19.  Pull Meter & Switch Box
20. Capstan
21. Motor 
22. Pin Clips

1

8

6

10

12

15

14

21

3

18

16

9

11

13

5

4

20

19

17

2

22

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Summary of Contents for Ultra Brutus CP10K

Page 1: ...per safety precautions to be taken in designing and setting up your particular application Technical Support 1 800 624 4320 SAFETY ISSUES 10 000 lb Cable Puller Instruction Sheet 1 0 Safety Symbol Definitions 2 2 0 Warning Labels on Product 2 3 0 Key Safety Information 2 4 0 Electrical Safety Information 2 5 0 Safe Pulling Guidelines 2 3 6 0 Puller Specifications 3 7 0 Parts Identification 4 8 0 P...

Page 2: ...of injury 10 Do not use the cable puller while under the influence of drugs alcohol or medication 11 Do not operate near water or other liquids 12 Do not wear jewelry or loose fitting clothes Long hair clothing body parts and gloves should be clear of moving parts 13 Always use all personal safety equipment including eye protection and a hard hat 14 Do not wrap rope around legs arms or torso of bo...

Page 3: ...apacity of Motor force Observe Pull Meter for reference FAILURE TO OBSERVE THESE CAUTIONS MAY RESULT IN DAMAGING MACHINE Motor OR SEVERE INJURY SAFE SAFE DANGER Figure 1 Stand in Safe Zone Table 2 Puller Specifications Weight Shipping Weight 455 lbs Product Weight 385 lbs Shipping Dimensions Pallet 66 wide x 36 deep Overall Height includes pallet 44 Product Dimensions Wheel Span 28 Length 61 Heigh...

Page 4: ...ey A Housing 9 Boom B Lock Pin 10 Boom B Extension 11 Boom B Extension Lock Pin 12 Pulley B Housing 13 Pulley B Housing Lock Pin 14 Pull Orientation Pivot 15 Pull Orientation Pin 16 Conduit Adaptors 17 Power Cord 18 Footswitch 19 Pull Meter Switch Box 20 Capstan 21 Motor 22 Pin Clips 1 8 6 10 12 15 14 21 3 18 16 9 11 13 5 4 20 19 17 2 22 7 ...

Page 5: ...E WARNINGS COULD RESULT IN SEVERE INJURY OR DEATH 7 Re insert Boom A Lock Pin and retaining clip This is extremely important 8 While holding on to Boom B securely release the Boom B Lock Pin Adjust angle of Boom B and re engage the Boom B Lock Pin to secure it Confirm the pin is fully engaged See Picture 3 9 If necessary adjust the length of Boom B with the Boom B Extension Remove Boom B Extension...

Page 6: ...teps 1 through 8 as described in PULLING UPWARD 2 To set up the machine for downward pulling Boom B has to be rotated 180 degrees at the Pull Orientation Pivot Part 14 Do not do this by removing Boom B extension and re installing it upside down 3 Remove the Pull Orientation Pin See Picture 6 4 Rotate Pulley A Housing and Boom B together 180 degrees You will see a label at the pivot joint that read...

Page 7: ...e the pulley housing 1 A small pull angle is better than a large pull angle as it places less stress on the cable being pulled 2 If the rope is not contacting both rollers then the set up is wrong 3 If the rope passes through Boom B or Boom B Extensions then the set up is wrong 4 If the rope is rubbing on the Boom Structure or the Conduit Adaptor then the set up is wrong 5 The only time that the r...

Page 8: ...fe pull zone See Figure 1 H The operator is not wearing any loose clothing I There is no one standing in line with the rope 6 Turn on the switch at the Meter Switch Box 7 Activate the Capstan rotation by stepping on the Footswitch 8 Gradually apply tension to the rope to begin the pull WARNING Immediately remove foot from Footswitch if Boom Structure becomes unsteady or if pulling rope becomes ent...

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