1
GAR_TL_045_0717
Troubleshooting Guide
B2000 Cyclone
®
Bender
SERVICE INSTRUCTIONS
These Service instructions are intended for use by a qualified personal at Authorized Gardner Bender Service
Centers. Users of Gardner Bender equipment should see the bender instruction sheet for installation, operation and
maintenance information.
1.0 Troubleshooting Guide .........................................2-6
2.0 Pendant Troubleshooting ........................................ 6
3.0 Disassemble Instructions ....................................... 7
Limit Switch ..................................................... 7
Roller Housing ................................................. 7
Bender Shoe .................................................... 7
Circuit Board .................................................... 7
Electric Motor .................................................. 7
Drive Sprocket Assembly ................................ 8
4.0 Reassembly Instructions ........................................ 8
Drive Belt and Sprockets ................................ 8
Motor Assembly .............................................. 9
Shoe Shaft ....................................................... 9
Roller Housing ................................................. 9
Prinited Circuit Board ...................................... 9
Limit Switch Assem/Wiring ............................. 9
5.0 Zero Adjustment .................................................... 10
6.0 Parts Breakdown ................................................... 11
B2000 Bender ................................................ 11
Bottom of Electric Motor .............................. 12
Shoe ............................................................... 13
Limit Switch ................................................... 14
Roller Housing ............................................... 15
Upper Roller / Handle ................................... 16
Sprocket Housing .......................................... 17
Handle / Control Circuit ................................ 18
7.0 Wiring Schematic .................................................. 19
8.0 Limit Switch Wiring Diagram ................................ 20
9.0 Maintenance .......................................................... 21
10.0 Interchangeable Part Compatibility ..............21-23
REQUIRE TOOLS AND TEST EQUIPMENT
• Torque Wrench
• Allen Wrench
• Open Wrench ½" and 9/16"
• Sockets
• Lithium Grease
• Soft Head Mallet
• 2" EMT and Rigid Conduit
• Silicone sealant
• Multimeter
• Strap Wrench
• Repair Parts Sheet
• Instructions Manual
TABLE OF CONTENTS
SAFETY ISSUES
WARNING
is reserved for conditions and actions that can cause serious or fatal injury.
CAUTION
is reserved for conditions and actions that can cause injury or instrument damage.
WARNING:
• Do not locate the bender on damp or wet surfaces. Do not stand on damp or wet surfaces when repairing
or operating the bender.
• To avoid electrical shock, always unplug the bender power cord before removing end plates, motor or any electrical wiring.
CAUTION:
• To avoid physical injury, use two people to remove and install the bending shoe or to move it from place to place.
• Keep hands, clothing and electrical power cords away from moving rollers, bending shoe and exposed gears.
• Prior to installation: apply a coat of molycoat or equivalent to all shafts. When installing shafts,
use soft head mallets to seat in position.
