If you feel confident that you do not need to read through these instructions, see page 2…. January 09
Detailed instructions with diagrams:….
Basic overview
of what I am trying to achieve…
“For those of us who do not like reading instructions….”
Rib
Pan
(F) Channels with
cutouts (as shown).
Note that the cutouts go to the inside of the panel to
allow easy fitment of end walls on assembly
Inside
Outside
1
: Front Wall
If you choose to vary from these instructions your warranty will be impaired.
Pg 2
Hing
e
Hing
e
A.Join 2 x (A) 1830 sheets and (D)
or (C) 740mm sheet depending on
which way door is to swing.
B.Use (H) door spacer to determine
the correct opening size by placing
on the bottom flange of the door
jambs. Then fit (F) channels to tops
and bottoms of sheeting.
Spacer
Channel
Door jamb on inside
Just join the sheets together and fit the channels to the top and bottom of the sheets as a framing to
make 4 walls and the roof. Follow these basic steps:….
1.
Front Wall:
Layout 2 x (A) 1830mm sheet, (C) sheet with door jamb attached and (D) door with the sheet
attached beside them to your preferred configuration and join sheets. Cap the sheets with (F) 3745 channels
(2 sided cutout - Top and 1 sided cutout - bottom). Use (H) Door spacers to make sure door fits gap OK
(they sit on top of the jambs). Drill & Fix (Rivet or screw) at every 2nd rib. Attach door spacer at each end
thru door jambs and channels. 5 fixings underneath into sheeting pan top and bottom. Fit padbolt.
2.
Back:
Join 5 (A) 1830mm Sheets together. Cap with (F) Channels and fix thru every 2nd rib and at least 1
fixing per sheet thru the back of the channel into the pan of the sheeting.
More in high wind areas.
3.
Roof
:
Join 5 (A) 1600mm Sheets together. Cap with (E) 3745mm Channels. Fix @ every 2nd rib. Attach (G)
1600 “L”s to ribs at each end of sheeting at corners and 400mm apart in between. Same for 2nd roof panel.
Fit Ridge Beam (I) to one of the roof panels and fix through the bottom flange and at ends.
4.
End walls:
Measure 1523mm to centre of (E) 3045mm channels and cut flanges only (not right through). Join 4 (B) sheets
together to form gable wall. Cap with (E) 3000mm channels at bottom and bend 3045 channels over the top. Slip (J) Large
Gable plates up under top channel and Small Gable plates underneath in centre of gable and fix to ribs and pans. Fix chan-
nels at corners, every 2nd rib in between and in the centre of the gable. 4 fixings up underneath into pan of sheeting and
gable plate, top and Bottom. Same for other end
5.
Assembly:
You have now made up your 6 panels. It‟s just, Join the corners and put the roof on! Make sure you have at
least 6 fixings down each corner when you join the walls. Place, centralise & fix the roof panel that has the ridge beam fitted
on thru the “L” into the top channel on both end walls. 1 at each end for now. Place, centre and fix to the other end wall.
Slip the 2nd roof panel into ridge beam and fix. Inside: up into ridge beam and outside: thru “L”s every 400mm. You now
need to fix down thru every 2nd pan in the roof into the top channels on the front and back walls.
More in high wind
areas.
Please make sure that you have removed all swarf filings as the rust spots that they produce may hinder any war-
ranty claims.
Generally most fixings are spaced at 300mm apart
Keep fixings in the pans as close to the ribs as possible for added strength.
Ribs will always protrude to the outside of the shed.
Extra
internal fixings is strongly recommended in high wind areas.
Drawings are diagrammatic
and are not necessarily to
detail.
To hinge the door on the oppo-
site side - simply put the top
channel on the bottom and
bottom on top.
Channels will come
short of ends of sheeting
by 10 - 15mm on all
panels
(A)
You will need:
(A) 2 x 1830mm sheets
(C) 740 wide sheet with door jamb
(D) Pre-hinged door and sheet
(F)
1
top and
1
bottom Channel
(H) 2 x Door spacers
C.
Outside:
Fix channel at
corners and every 2nd rib
between and thru door
jambs and spacer
D.
Inside
: One fixing per sheet
at each end up thru channel
underside and thru door
jambs/spacer
E. Fit padbolt to the outside of
door.
Note: Higher side of channel
goes to inside of shed
Fix through top and
bottom of channels into
Door jamb & spacer
(A)
If you feel confident that you do not need to read through these instructions, see page 2…. January 09
2: Back Wall
(A)
(F)
(A)
(B)
4: End Walls
Door Brace Kit
A.The Door braces can be fitted now or
after you have assembled your shed.
B.Tuck one end of the “Z” between the
bottom channel of the
inside
of the
door and the sheet. Do the same at the
top overlapping in the centre behind the
padbolt. If you have a locking “T” handle
you will have to run the “Z”s the oppo-
site way to the diagram.
C.Fix the “Z”s at the ends and in the cen-
tre to the channel it is tucked under and
thru the overlap in the centre. 2 or 3
more rivets will be required thru the
door sheeting into the “Z”, but they will
need to be fixed
through from the out-
side of the door for
neater appearance.
D.You may need to cut
or bend the flange at
the bottom and top of
the “Z” if it catches on
door jamb when open-
ing or closing.
Padbolt
“Z” Brace
If you choose to vary from these instructions your warranty will be impaired.
Pg 3
Inside
Channels will end
10 - 15 short of
sheeting
You need:
2 x (F) Channels
5 x (A) Sheets
You need:
All the (B) Gable Sheets
2 x (E) 3000 Channels
2 x (E) 3045 Channels
4 x (J) Gable plates
See Fig 2
on Page 4
3: Roof
You need:
4 x (E) Channels
10 x (A) 1600 Sheets
4 x (G) “L”s
1 x (I) Ridge beam
A. Join 5 (A) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of the
sheets are flush.
B. Cap sheeting with (F) channels
putting the cutouts top and bot-
tom same as the front wall.
C. Fix the channels thru the end
ribs and every 2nd rib between.
D. Make sure you put at least 1
fixing per sheet up thru the un-
derside of the channel into the
pan of the sheet.
(F)
A. Join 5 (A) 1600mm sheets together
same as the back.
B. Cap sheeting with (E) 3745mm chan-
nels.
C. Fix the channels every 2nd rib but not
the corners at this stage
D. Place the short flange of (G) “L” on
top of the rib at 1 end. Make sure ends
are flush with sheeting and put
1
fixing
in the centre to hold the “L”. Fix the
corners thru the channels and
1
more
between the corner and the centre
fixing. Perform the same at the other
end and next roof panel
E. Fit (I) Ridge beam to one roof panel
and fix thru internal flange and thru the
ends of the ridge beam into “L”.
(G)
A. Join 4 (B) sheets together to give a gable end wall as shown.
B. Make a cut in the flanges only at (1523mm) the centre of the 3045 channels
C. Cap the bottom of the sheets with a (E) 3000mm channel and bend the cut 3045
channel over the top of the sheets. Fix at corners only for now.
D. Slip (J) Large Gable plate under channel at the top and Small Gable plate under-
neath and fix to sheeting at the „s
E. Fix the channels at every 2nd rib and thru gable plate into sheeting ribs.
F. 4 fixings up underneath thru channel into pan of sheet
G. Perform the same again for the other end wall.
