If you feel confident that you do not need to read through these instructions, see page 2…. January 09
Detailed instructions with diagrams:….
Channels will come short of ends of
sheeting by 10 - 15mm on all panels
Basic overview
of what I am trying to achieve…
“For those of us who do not like reading instructions….”
Rib
Pan
Note that the cutouts go to the inside of the panel to
allow easy fitment of end walls on assembly
Inside
Outside
1
: Front Wall
If you choose to vary from these instructions your warranty will be impaired.
Pg 2
Hing
e
Hing
e
To hinge the door on the
opposite side - simply put
the top channel on the
bottom and bottom on top
.
A.Join (A) 1980 sheet to (D) or
(C) 740mm sheet depending on
which way door is to swing.
B.Use (H) door spacer to deter-
mine the correct opening size
by placing on the bottom flange
of the door jambs. Then fit (F)
channels to tops and bottoms
of sheeting.
Spacer
Channel
Door jamb on inside
You will need:
(A) 1 x 1980 sheet
(C) 740 wide sheet with door jamb
(D) Pre-hinged door and 740 sheet
(F)
1
top and
1
bottom Channel
(H) 2 x Door spacers
Fix through top and bottom
of channels into Door jamb
& spacer
C.
Outside:
Fix channel at corners
and every 2nd rib between and
thru door jambs and spacer
D.
Inside
: One fixing per sheet at
each end up thru channel under-
side and thru door jambs/spacer
E.Fit padbolt to the outside of door.
Note: Higher side of channel goes
to inside of shed
(F) Channels with
cutouts (as shown).
Just join the sheets together and fit the channels to the top and bottom of the sheets as a
framing to make 4 walls and the roof. Follow these basic steps:….
1. Front Wall:
Layout (A) 1980mm sheet, (C) sheet with door jamb attached and (D) door
with the sheet attached beside them to your preferred configuration and join sheets. Cap the
sheets with (F) 3000 channels (2 sided cutout - Top and 1 sided cutout - bottom). Use (H)
Door spacers to make sure door fits gap OK (they sit on top of the jambs). Drill & Fix (Rivet
or screw) at every 2nd rib. Attach door spacer at each end thru door jambs and channels. 4
fixings underneath into sheeting pan top and bottom. Fit padbolt.
2.
Back:
Join 4 (A) 1830mm Sheets together. Cap with (F) Channels and fix thru every 2nd rib
and at least 1 fixing per sheet thru the back of the channel into the pan of the sheeting.
More
in high wind areas.
3.
Roof
:
Join 4 (A) 1830mm Sheets together. Cap with (E) 3000mm Channels. Fix @ every 2nd rib. Attach (G)
1830 “L”s to ribs at each end of sheeting at corners and 600mm apart in between.
4.
End walls
: Join the 2 (B) sheets together that slope the same way. Cap with (E) 1515mm channels and fix
at corners and every 2nd rib in between. 2 -3 fixings up underneath into pan of sheeting, top and Bottom.
5.
Assembly:
You have now made up your panels. It’s just, Join the corners and put the roof on! Make sure
you have at least 6 fixings down each corner when you join the walls. Fix one side of the roof on thru the
(G) “L” into the top channel on one end wall approx 500mm apart. Check overhang and fix to the other end
wall. You now
must
to fix down thru every 2nd pan in the roof into the top channels on the front and back
walls.
More in high wind areas.
Please make sure that you have removed all swarf filings as the rust spots
that they produce may hinder any warranty claims.
Generally most fixings are spaced at 300mm apart
Keep fixings in the pans as close to the ribs as possible for added strength.
Ribs will always protrude to the outside of the shed.
Extra
internal fixings is strongly recommended in high wind areas.
Drawings are diagrammatic and
are not necessarily to detail.
If you feel confident that you do not need to read through these instructions, see page 2…. January 09
2: Back Wall
(A)
(F)
(F)
You need:
2 x (F) Channels
4 x (A) Sheets
(E)
(E)
(G)
(G)
You need:
2 x (E) Channels
4 x (A) Sheets
2 x (G) “L”s
(A)
(E)
(E)
(B)
A. Join 2 Left (B) sheets together to give a slope at the top.
B. Cap sheeting with (E) 1515mm channels.
C. Fix the channels at the corners and every 2nd rib in between.
D. 3 fixings up underneath thru channel into pan of sheet
E.
Perform the same again for the Right side
.
4: End Walls
A. Join 4 (A) sheets together same as
the back.
B. Cap sheeting with (E) 3000mm
channels.
C. Fix the channels every 2nd rib but
not the corners at this stage
D. Place the short flange of the “L” on
top of the rib at 1 end. Make sure
ends are flush with sheeting and
put
1
fixing in the centre to hold
the “L”. Fix the corners thru the
channels and
1
more between the
corner and the centre fixing. Per-
form the same at the other end. 5
fixings ea “L”
You need:
2 x (B) Sheets - Left
2 x (B) Sheets - Right
2 x (E) Channels per side
Door Brace Kit
A. The Door braces can be fitted now or
after you have assembled your shed.
B. Tuck one end of the “Z” between the
bottom channel of the
inside
of the
door and the sheet. Do the same at the
top overlapping in the centre behind the
padbolt. If you have a locking “T” handle
you will have to run the “Z”s the oppo-
site way to the diagram.
C. Fix the “Z”s at the ends and in the cen-
tre to the channel it is tucked under and
thru the overlap in the centre. 2 or 3
more rivets will be required thru the
door sheeting into the “Z”, but they will
need to be fixed through from the out-
side of the door for
neater appearance.
D. You may need to cut or
bend the flange at the bot-
tom and top of the “Z” if it
catches on door jamb when
opening or closing.
Padbolt
“Z” Brace
If you choose to vary from these instructions your warranty will be impaired.
Pg 3
3: Roof
Inside
(A)
A. Join 4 (A) sheets together with
2 fixings thru the overlapping
ribs making sure the ends of the
sheets are flush.
B. Cap sheeting with (F) channels
putting the cutouts top and bot-
tom same as the front wall.
C. Fix the channels thru the end
ribs and every 2nd rib between.
D. Make sure you put at least 1
fixing per sheet up thru the un-
derside of the channel into the
pan of the sheet.
Channels will end
15 - 20mm short
at tops of end
walls and 10 - 15
at bottoms
