Galvin Engineering 100.41.20.20 Product Installation Manualline Download Page 15

 

© Galvin Engineering Pty Ltd 

 

Product Installation Guidelines 

Document No.: 001.00.10.25 

 

Version 1, 19 October 2022, Page 

15

 of 

24

 
 

Annual Maintenance Procedure 

 

Every 12 months the thermostatic mixer must be inspected & tested. The valve should be inspected for 
leaks or water damage and appropriate action taken if required.  

 

Carry out the general servicing of the valve as set out in this document  

 

A thermal shut down test is performed (Shut Down Test 1 and 2 as set out in this document), and the 
temperature is reset as required.  

 

If the valve fails to shut down or fails to maintain its set temperature, then refer to Troubleshooting 
section.

  

5 Year Maintenance Procedure 

 

Every five years the thermostatic mixer needs to have a full service carried out. This service consists of 
the s me pr  edure  s the ‘ nnu      nten n e Pr  edure’   sted p us the therm st t   m xer   rtr dge

 

must be replaced. 

 

After  replacing  the  thermostatic  mixer  cartridge,  a  thermal  shut  down  test  is  performed,  and  the 
temperature re-set as required. If the valve fails to shut down or fails to maintain its set temperature, then 
refer to the troubleshooting section. 

 

Once the 5 yearly maintenance procedure is complete, the thermostatic mixer should then be 
commissioned as per instructions.

 

 

 

 

 

11.0 

MAINTENANCE 

When installed as an AS/NZS 4032.4 application it is a requirement that the Commissioning (Section 8.0 
Commissioning)
 and maintenance procedures (Section 11.0 Maintenance) are carried out before use. 

11.1 

MIXED WATER TEMPERATURE ADJUSTMENT 

 

 

 

1. 

  t v te the ‘Temp r ry  ff’ fun t  n  Disassemble 
spout, locking nut, flange and faceplate. Do not 
disconnect the sensors cables. 
 

2.  Screw back the locking nut, without the faceplate. 

Locking nut 

Spout 

Locking nut 

Flange 

Face plate 

Sensor 

Summary of Contents for 100.41.20.20

Page 1: ...PLY CONDITIONS 3 5 1 INTRODUCTION 3 5 2 SUPPLY PRESSURE REQUIREMENTS 3 6 0 PRE INSTALLATION 4 7 0 INSTALLATION 5 7 1 OPERATION AND TESTING 8 7 2 SENSOR SETTING INSTRUCTIONS 8 8 0 COMMISSIONING 9 9 0 O...

Page 2: ...tion from accidental scalding Clean smooth lines facilitate fast and easy cleaning Complies with the requirements of AS 4032 4 Thermostatic Mixing Valves Self draining spout design Unique hygiene flus...

Page 3: ...be followed 5 2 SUPPLY PRESSURE REQUIREMENTS This mixer is designed to be installed on all types of plumbing systems Hot and cold water supply pressures should be reasonably balanced however the mixer...

Page 4: ...INSTALLATION MOUNTING DETAILS WALL PREPARATION 1 Cut out hole in wall as per dimensions shown below The depth of the hole must be between 75 and 95mm from the finished wall face 2 Drill four holes loc...

Page 5: ...m nuf turer s nstru t ns T h eve pt mum performance from the valve it is recommended that the inlet pressures are balanced to within 10 of each other To ensure that the mixing valve operates correctly...

Page 6: ...t 1 Fit box and connect with mains Create an opening on the left or right side of the box Push the transformer cable through the supplied grommet and leave around 150mm of free cable inside the box Us...

Page 7: ...s removed from the installation cover Screw in the inner part of the spout to the mixing valve body until it stops Tighten to a torque of 10Nm Align the position of the back nut with the faceplate rec...

Page 8: ...gs on the inner part of the spout before installing the outer spout Push spout to the end and lock with grub screw to secure Ensure the disinfecton key cover is fitted to the open hole as shown 7 1 OP...

Page 9: ...n ready for operation restart electronics 1x app 2 sec till 1x extended function mode is active 2x a app 0 5 sec pulsing during active function 1x app 5 sec till 4x 1x sec Release and wait till 1x sec...

Page 10: ...than 0 4L min following the isolation The volume of mixed water discharged for a period of between 5 35 seconds should be measured and should not exceed the maximum volume set out in the applicable s...

Page 11: ...t p v ve ne strainer and non return v ve f tted t the h t nd d w ter supp y nes The n et f tt ngs supp ed w th e h TMV will ensure this requirement is met If the CliniMix Thermostatic Mixing Valve is...

Page 12: ...cord the temperatures 10 2 GENERAL SERVICING General Servicing of the CliniMix CMV2 Wall Mounted Hands Free Point Of Use Thermostatic Mixers 10 2 1 STRAINER AND NON RETURN VALVES 1 t v te the Temp r r...

Page 13: ...6 to 8 10 2 2 THERMOSTATIC CARTRIDGE 1 Disassemble spout and faceplate refer to 10 2 1 Strainer And Non Return Valves step 1 2 Turn the s t ng v ves t C O E p s t n 3 Break remove the plastic lock in...

Page 14: ...ired can now be re installed by screwing into the mixer body until it reaches a firm stop and tightened The cartridge should be tightened to a torque of 15Nm Re install or install new plastic lock Not...

Page 15: ...sists of the s me pr edure s the nnu nten n e Pr edure sted p us the therm st t m xer rtr dge must be replaced After replacing the thermostatic mixer cartridge a thermal shut down test is performed an...

Page 16: ...by turning the adjustment rod in direction marked on the body When the mixing temperature is set holding the adjustment rod tight the tightening ring to prevent changing the adjustment Stop the C nt...

Page 17: ...ing procedure See section 8 0 Commissioning Record the mixed water temperature 11 3 IMPORTANT NOTES ON DEBRIS Although this product is protected by built in filters debris can still find its way to th...

Page 18: ...n Key and turn it 180 direction not important Place the warning tag in the keys gr ve t v te C nt nu us run Function See section 7 2 SENSOR SETTING INSTRUCTIONS WARNING Spout and water temperature flo...

Page 19: ...s fitted to the correct connections The thermostatic mixing valve will not shut down The hot to cold mix temperature differential is not 10 C or greater Thermostatic cartridge contains debris or is da...

Page 20: ...ty period as shown on the schedule in the manufacturer s w rr nty Dur ng the w rr nty per d v n Eng neer ng w rep e r rep r ny defective products manufactured by Galvin Engineering without charge so l...

Page 21: ...ter Pressure _______kPa Make of Mixing Valve _______________________ Model No ________________________ Size __________________ Valve Location Building _________________________________________________...

Page 22: ...oning Work It is hereby certified that all the commissioning work has been carried out by the undersigned in accordance with the requirements of the Codes of Practice indicated prior Date of Valve Com...

Page 23: ...Water C One Outlet in Use All Req d Outlets in Use One Outlet in Use All Req d Outlets in Use 1 2 3 4 5 6 7 8 9 10 11 Give details of brand and model designation Commensurate with the design flow rat...

Page 24: ..._________________________Signature ______________________ Date _______________________ Maintenance Tests Yes Date of Previous Service ______________________________________________ Previous Service ca...

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