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Installation and Operating Manual - SG(S) Fusion 

© All rights reserved - Galmet Sp. z o.o. Sp. K.

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1.4. Remember

1.  Before installation of the heater it is recommended to read the installation and user manual that comes with the device.
2.  It is not allowed to turn on the heater which is not filled with water.
3.  It is not allowed to operate the heater without the proper working safety valve (its functioning must be checked every 14 days – simply turn the 

protective hood right or left in the way that causes an outflow from a lateral outlet carrying outside. Next turn the hood in the opposite direction till it 
reaches the previous position and press it to the valve's body. If you turn the hood and water does flow out , the valve is inefficient. If you turn the hood 
and bring it back to the starting position but water dribbles constantly, the valve's head is polluted and you should rinse the valve opening the outflow 
by turning the hood a few times. The outlet carrying water from the valve allows water flow freely outside. To avoid uncontrolled outflow you should 
use a funnel or a pipe carrying water to the sewage system. Attention – there is a possibility of hot water flowing . Safety valve dripping excessively 
due to: a) constant functioning of water supply with pressure higher than allowed, b) short, sudden leaps of water supply's pressure – are not subject 
to a warranty repair or exchange. The company is not responsible for wrong functioning of the safety valve caused by the faulty assembling of the valve 
or installation errors e.g. lack of a pressure reducing valve in the installation carrying cold water. Max pressure of the full opening of the safety valve 
cannot exceed 1,0 MPa (10 bar).

4.  The non-pressure water heaters can only work with non-pressure taps. The water heater must be connected to the tap with a flexible hose and gaskets 

in the caps. Next, open the hot water valve (marked in red) and wait till the tank fills with water (as the spout water starts running). In the non-pressure 
type water heaters the safety valve function is carried out by the three-way tap.

5.  You cannot remove the cover of the heater if it is connected to the power network.
6.  In case of cold water existence in the installation supplying it to the heater , non-return valve or another appliance functioning as a non-return valve 

e.g pressure reductor you should assemble in the water installation a cumulative membrane vessel with its capacity not lower than 5% of the boiler's 
capacity.

7.  Within the installation, in which the heater is assembled any appliances causing the so called “water hammer” cannot exist, e.g . ball valve used as a 

rinsing valve.

8.  It is not allowed to prevent dripping of water from the safety valve – do not block the escape hole of the safety valve. If water leaks continuously from 

the safety valve it means that the pressure in the water pipe installation is too high or the safety valve is inefficient. The outlet carrying out of the valve 
should be directed down. Below the valve it is advisable to put a funnel carrying the water out. You can also put on the outlet a pipe carrying the water 
leakage , appearing when opening the safety valve. The pipe should be resistant to temperature of + 80°C, its inner diameter 9 mm and max length 
1,2 m led to the water outlet with a decline (min 3% ) in the surroundings where the temperature does not fall below 0°C. The pipe must be protected 
against the decrease of the passage space ( kneading, clogging ), and its outlet should be visible (for checking the valve's functioning).

9.  The heater must be turned off immediately if the steam comes out of the battery (it should be reported to the manufacturer).
10.  The conductivity of the water should not be lower than 100 μS/cm, this ensures correct operation of the magnesium anode.
11.  Constant functioning of the heater at the max temperature causes a faster consumption of the electric parts and the tank.
12.  Connecting the heater to the power network without a grounding bolt may result in electrocution in case of a failure of electric equipment.
13.  It is not allowed to use within the power circuit any fuse-element above 16 A.
14.  At least once a year you should test the heater's protection by measuring the efficiency neutralization.
15.  At least every 12 months you should have the service centre rinse any sediment from the heater.
16.  To prolong the life of the tank and to ensure the efficient work of the safety valve you should use filters eliminating pollution.
17.  If the tanks work in a very aggressive surroundings (e.g. in a barn) you should purchase a product especially designed for working in such surroundings 

( producer prepares parts which may get corroded faster, protecting them suitably for chemical reasons.

18.  "Galmet Sp. z o.o." Sp. K. reserves the right to introducing any modifications without prior warning of consumers.
19.  The heating coil should be flushed by the installer before the first use (besides, installing a filter is recommended to remove any impurities).
20.  Please be advised that water odors and the change in colour of the water from the heater to dark indicate the formation of hydrogen sulfide by 

reducing sulfate content of the bacteria that live in oxygen-poor water. If cleaning the tank, replacement of the magnesium anode and start with the 
temperature above >60°C will not get rid of the problem, we recommend the use of titanium anode connected separately to the mains.

21.  All maintenance and installation works must be performed in accordance with applicable health and safety regulations.

1. Operation and maintenance

Summary of Contents for SG Fusion 100

Page 1: ...arranty Card Layered tank SG S Fusion 100 for dual function gas boilers Cat No Serial No Date of manufacture QC Please read the instructions carefully before beginning the installation and use of the product www galmet eu Made in Poland ...

Page 2: ...e 3 1 1 Device description 3 1 2 Technical characteristics 3 1 3 Scheme 3 1 4 Remember 4 2 Installation 5 3 Troubleshooting 6 4 Technical specification 6 5 Titanium maintenance free active anode 7 5 1 Pros of the titanium anode 7 5 2 Troubleshooting 7 6 Product fiche 7 7 Declaration of Conformity 8 Table of Contents ...

Page 3: ...r resultinginalargeamountofheatedwaterinashorttime Thankstoitslayeredwaterdistribution smallwaterconsumptiondoesnotstart the boiler too often This prolongs its life and allows the user to save gas 1 2 Technical characteristics The main part of the device is the tank in which the water is heated The tank is made from a sheet of steel which is then enamelled with a ceramic enamel on the inside part ...

Page 4: ...safety valve do not block the escape hole of the safety valve If water leaks continuously from the safety valve it means that the pressure in the water pipe installation is too high or the safety valve is inefficient The outlet carrying out of the valve should be directed down Below the valve it is advisable to put a funnel carrying the water out You can also put on the outlet a pipe carrying the ...

Page 5: ...he outlet of the safety valve must be open all the time connected with a normal atmosphere The tank acts as a buffer loaded from the top with warm water which does not mix with the cold water occupying the bottom section of the tank This solution greatly enhances the comfort of using a dual function boiler resulting in a large amount of heated water in a short time A 3 stage circulation pump stand...

Page 6: ...he event of product defects importer Free repairs of damage for which the manufacturer is liable will be remedied within 14 days from the date of notification THE WATER HEATER MUST NOT BE DISASSEMBLED The receipt for the purchase of the water heater must be kept for after sales service purposes The number of repairs does not include gasket replacements magnesium anode replacements etc 7 A properly...

Page 7: ... anode The anode is contacted with the mass of the tank Fill the tank with water Put the cables at the anode Check and clean the rust all connections Properly isolate the anode from the tank It is NECESSARY to use a dielectric connectors made out of a plastic material electrically nonconductive between the hot and cold water connections and the installation s connections in order to avoid iron cop...

Page 8: ...pplies to is compliant with the following directives Pressure Equipment Directive PED 2014 68 UE The water heaters are intended for heating and storage of the DHW The wall thickness of the jackets and the bottoms as well as the material the exchangers were made of are listed below Type Diameter Ø Bottoms Material Jackets Material Material thickness Material thickness SG S 100 500 3 0 S235JR 2 5 S2...

Page 9: ... All rights reserved Galmet Sp z o o Sp K Installation and Operating Manual SG S Fusion 9 Notes ...

Page 10: ...Installation and Operating Manual SG S Fusion All rights reserved Galmet Sp z o o Sp K 10 Notes ...

Page 11: ...l of the service Seal of the service Seal of the service Seal of the service Name address of the owner Name address of the owner Name address of the owner Name address of the owner Owner s signature Owner s signature Owner s signature Owner s signature No Date of receiving Description of the repair Date of worksmanship Serviceman s signature ...

Page 12: ... 4 Type Type Type Type Factory No Factory No Factory No Factory No Date of sale Date of sale Date of sale Date of sale Seller s seal and signature Seller s seal and signature Seller s seal and signature Seller s seal and signature Magnesium anode replacement confirmation paid service Date and signature of an authorized person Date and signature of an authorized person Date and signature of an auth...

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