Galebreaker Rollerdoor Electric Installation Instructions Manual Download Page 1 | Manualshive

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Electric Rollerdoor

with ‘J’ Brackets

Installation Instructions

ENG

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Summary of Contents for Rollerdoor Electric

Page 1: ...Electric Rollerdoor with J Brackets Installation Instructions ENG...

Page 2: ...ELECTRIC ROLLERDOOR J BRACKETS Introduction 2 Figure 1 System Overview and Individual Components...

Page 3: ...tor Box and Drive Switches Optional Q1 1 80x80x5 Plastic Junction Box R1 8 M8x30 HT Set screw S1 10 M8 Nyloc Bzp T1 8 M4 2x19 Posi Pan Self Drill Screws U1 4 M5 5x19 Hex Self Drill Coarse Screw V1 2 N...

Page 4: ...to install your door with additional information for mounting multiple doors in series Order Width m Fabric Width m Order Height m Max Height m 2 5 2 5 3 1 3 10 3 0 3 0 4 1 4 10 3 5 3 5 5 1 5 05 4 0...

Page 5: ...oor This document covers the key instructions with regards to bringing the Electric Drive into service Read the additional information from the supplier of the Electrical Motor and Control Box for ful...

Page 6: ...e eight M8 fasteners Key Instructions CAUTION Potentially hazardous situation must be avoided otherwise injuries may result ATTENTION Observe the given instructions otherwise the product or adjacent i...

Page 7: ...conversion 2 Using the yellow template X1 drill M8 holes for the two top brackets The maximum recommended overlap for Post Fixing Drive End 120mm Post Fixing Free End 100mm and for lintel fixing 175mm...

Page 8: ...0 090m 80mm shorter than top tube Bottom Tube Distance between centre of drilled holes 10mm 0 010m 20mm longer than top tube NOTE Cutting details are for standard installation where there are no cons...

Page 9: ...s inserted remove the Flute Guide Insert form the end of the flute Slide the screen material B1 into the flutes of the top and bottom tubes Cut to suit and slide nylon insert J1 into the pocket of the...

Page 10: ...ainage holes are located vertically Fix with two self drilling screws T1 to each cap Figure 5b Attach End Caps to Bottom Tube i Slide screen in to top tube ii Slide screen in to bottom tube iii Slide...

Page 11: ...g face Tie the tubes together as shown in Figure 6 Figure 6 Roll Up Door Around Top Tube and Secure 6 Insert motor assembly into drive end of top tube and then attach the drive end wall bracket to the...

Page 12: ...the building is of sound construction and that the most suitable type of fastener is used Use only M8 bolts or greater to fit these items and ensure they are securely fastened to the building Failure...

Page 13: ...the cable to the back of the top bracket and fasten with cable tie supplied V1 Figure 8b iii Ensure the cable glands are correctly seated to prevent water ingress Wire the 4 core motor cable into the...

Page 14: ...ELECTRIC ROLLERDOOR J BRACKETS Installation 14 ENG Figure 9a Motor Left Figure 9b Motor Right L1 Brown L2 Black L1 Brown L2 Black...

Page 15: ...e the building with the glands face downwards Ensure all cable glands are correctly seated to prevent water ingress Wire the 4 core motor cable into the contactor box P2 as detailed in Figure 9c Re fi...

Page 16: ...Guide L1 at the desired level with the M8 fixings supplied R1 Ensure there is 120mm clearance underneath for the tube to engage into the bracket Locate tube under bracket and at other end rest bracket...

Page 17: ...tralise the screen and secure each corner using 19mm self drilling screws supplied T1 It is important to tension sheet sideways before fixing to remove creases Figure 11 Figure 11 Attaching J Bracket...

Page 18: ...re 12 Attaching Label Installing Motor Cowling Standard or Door Cowling Optional 12 Fix the cowling end G1 to the motor bracket using the M8x20 set screws Z1 and lock nuts S1 Attach the motor cowling...

Page 19: ...r rivets not shown Figure 14 Door Cowling Assembly C1 Fit the cowling ends CB1 to the end brackets using the M8x20 bolts and nuts similar to that used at the drive end as shown above in Figure 17 C2 J...

Page 20: ...pleted 4 A CE Label When CE marking a power operated Galebreaker product it is vital to follow the steps outlined below a Install the product as per instructions with no adaptations or modifications a...

Page 21: ...the installer for future reference ATTENTION Use of motors or controllers that are not supplied by Galebreaker will make the installer the manufacturer as defined by the Machine Directive 2006 42 EC...

Page 22: ...or other moving parts at any time The person operating the door must have the door in sight at all times during its operation Do not permit children to play with the door or its electrical controls Do...

Page 23: ...ns in reverse order CAUTION For doors over 5 5m in width ensure all spring tension is removed before unbolting the top brackets to remove the roller assembly and safety spring NOTE Tried and tested in...

Page 24: ...RDOOR J BRACKETS Appendix I Spring Conversion 24 LEFTHAND TO RIGHTHAND SAFETY SPRING CONVERSION LH Drive bracket on the left with spring bracket on right For RH to LH conversion follow instructions in...

Page 25: ...ELECTRIC ROLLERDOOR J BRACKETS Appendix I Spring Conversion 25...

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