GAGEMAKER PD-6001 Operation Manual Download Page 15

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Zeroing the PD-6001 Gage Using Gage Blocks   (continued)

 

 
 
 
9.  Tighten the indicator clamp. 

 
10. Remove the PD-6001 from the gage block(s). 

Reposition the gage on the gage block(s) to 
verify the zero setting. 

 

Note:

   Note the position of the small revolution 

counter on the indicator before removing 
the gage. Place a piece of masking tape on 
the backside of the indicator and record the 
dial setting of the small revolution counter 
to eliminate incorrect indicator readings. 

 
11. Remove the gage block(s) from the PD-6001. 

 
12. Set a frequency for verifying the zero setting of 

all gages. As a minimum, the PD-6001 gage 
should be zeroed on gage block(s) once during 
each shift to ensure accurate readings. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for PD-6001

Page 1: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r M Me ea as su ur re em me en nt t G Ga ag ge e OPERATION MANUAL ...

Page 2: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 2 2009 Gagemaker LP OMPD 600110 00 ...

Page 3: ...duction Technical Support 7 Product Information and Updates 7 System Components Component List 8 Setup Procedures Setting Up the PD 6001 Gage 9 Zeroing the PD 6001 Gage Using Gage Blocks 13 Zeroing the PD 6001 Gage Using the MIC TRAC 16 Operating Procedures Inspecting Parts 21 Care and Maintenance Maintenance Tips 24 Warranty Information 24 ...

Page 4: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 4 ...

Page 5: ...o ensure the high performance and operation of our product we urge you to use the included reference materials They contain important information for proper installation setup and use of the equipment Also we recommend that you follow the care and maintenance tips in this manual to keep the equipment working in top condition If your questions have not been addressed in our reference materials cont...

Page 6: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 6 ...

Page 7: ...ombinations of the extension rods and the fine adjustment knob will give the PD 6001 gage the proper internal dimension for the part being inspected The PD 6001 Gage Extension Rod Selection Chart provides minimum and maximum diameter ranges for selecting the proper combination of extension rods for the application Before inspecting parts the PD 6001 gage must be preset to a nominal predetermined d...

Page 8: ...1 gage by reviewing the labeled diagram below The part names are important for understanding the operating instructions Component List Item Description Qty Item Description Qty 1 Indicator shaft 1 5 Fine adjustment knob 1 2 Indicator 1 6 Extension rod 8 3 Indicator clamp 1 7 Contact point adapter 1 4 Fine adjustment lock 1 8 Contact point 2 PD 6001 includes 8 different sizes of extension rods rang...

Page 9: ... Setting up the PD 6001 gage involves determining the contact point type for your application and installing them on the gage Entering some minimal thread information into the Thread Disk for Windows program will provide you with the proper type contact points gage setting dimensions and the gauging tolerances for your application 1 Start the Thread Disk for Windows program 2 Select the Thread Typ...

Page 10: ... Op pe er ra at ti io on n M Ma an nu ua al l 10 Setting Up the PD 6001 Gage continued 9 Inspect the contact points to ensure that they are not damaged 10 Screw one of the contact points into the threaded hole in the indicator shaft Be sure that the contact point is fully seated ...

Page 11: ... io on n M Ma an nu ua al l 11 Setting Up the PD 6001 Gage continued 11 Using the PD 6001 Gage Extension Rod Selection Chart locate the minimum and maximum diameter range for the part 12 Select the proper extension rod s to be attached to the PD 6001 to give the gage the proper internal dimension ...

Page 12: ...n rod s to the fine adjustment knob on the PG 6001 14 Attach the contact point adapter to the extension rod s 15 Attach the contact point to the adapter Do not use pliers to tighten the contact points as damage may result 16 To secure the contact points open a paper clip and insert it into the hole in the contact point s shaft Rotate using moderate pressure to tighten the contact point ...

Page 13: ...ld be zeroed on a gage block once during each shift at a minimum 1 Locate the gage setting dimensions previously printed from the Gagemaker screen in the Thread Disk for Windows software 2 Stack the proper size gage block s for the desired setting dimension 3 Insert the PD 6001 gage between the gage blocks 4 Turn the fine adjustment knob until the contact points touch the gage block s 5 To give th...

Page 14: ...g the PD 6001 Gage Using Gage Blocks continued 6 To secure the position of the PD 6001 turn the fine adjustment lock 7 While maintaining pressure between the lower contact point and gage block sweep the upper contact point to locate the smallest indicator reading 8 Turn the indicator dial on the PD 6001 to align the needle with zero ...

Page 15: ...fy the zero setting Note Note the position of the small revolution counter on the indicator before removing the gage Place a piece of masking tape on the backside of the indicator and record the dial setting of the small revolution counter to eliminate incorrect indicator readings 11 Remove the gage block s from the PD 6001 12 Set a frequency for verifying the zero setting of all gages As a minimu...

Page 16: ...anvils together 2 If necessary for documentation purposes press the PRINT pad on the CPU to record the starting location of the anvils 3 Press the INT pad on the CPU to change to internal measurement mode 4 Locate the gage setting dimensions previously printed from the Gagemaker screen in the Thread Disk for Windows software 5 Turn the coarse adjust knob on the MT 3000 to display a measurement tha...

Page 17: ...0 Insert the PD 6001 gage between the flat face anvils 11 Turn the fine adjustment knob until the contact points touch the flat face anvils 12 To give the gage the proper preload turn the fine adjustment knob until the needle on the indicator dial makes one complete revolution 13 To secure the position of the PD 6001 turn the fine adjustment lock 14 Remove the gage from the MT 3000 ...

Page 18: ...the smallest indicator reading 16 Turn the indicator dial on the PD 6001 to align the needle with zero 17 Tighten the indicator clamp 18 Remove the PD 6001 from the MT 3000 Reposition the gage on the flat face anvils to verify the zero setting Note Note the position of the small revolution counter on the indicator before removing the gage Place a piece of masking tape on the backside of the indica...

Page 19: ...on n M Ma an nu ua al l 19 Zeroing the PD 6001 Gage Using the MIC TRAC continued 19 Remove the PD 6001 gage from the MT 3000 20 Set a frequency for verifying the zero setting of all gages As a minimum the PD 6001 gage should be zeroed on the MIC TRAC once during each shift to ensure accurate readings ...

Page 20: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 20 ...

Page 21: ...ion report Inspecting parts using the PD 6001 involves placing the gage on a part in order to compare the nominal pitch diameter of the gage to the actual pitch diameter of the part 1 After zeroing the PD 6001 gage position the upper contact point in the second thread of the part 2 Trace the contact point around the thread 180 degrees 3 Place the lower contact point in the second thread This pract...

Page 22: ...in the part 5 Sweep the PD 6001 gage to locate the largest indicator reading on the part Use the gauging tolerances previously printed from the Gagemaker screen in the Thread Disk for Windows software to determine the accuracy of the diameter Note Be sure that the small revolution counter on the indicator is pointing to the same number as when the gage was zeroed Refer to the number previously rec...

Page 23: ...meter Note A measurement should also be taken adjacent to any thread pullout area to ensure no burrs are causing interference with mating parts 7 Record any deviations on an inspection or calibration report 8 Use the first part you inspected as a control piece to verify repeatability Mark the part at a location where it was inspected and record the deviation from zero 9 During the inspection proce...

Page 24: ...eplacing any product which is proven to have been defective at the time it was shipped and or suffered damage during shipping provided buyer has given Gagemaker written notice of any such claimed defect within 15 days of receipt Any defective product must be properly packed and shipped to the Gagemaker factory in Pasadena Texas USA This warranty applies to all products when used in a normal indust...

Page 25: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 25 Notes ...

Page 26: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 26 Notes ...

Page 27: ...P PD D 6 60 00 01 1 T Th hr re ea ad d D Di ia am me et te er r G Ga ag ge e O Op pe er ra at ti io on n M Ma an nu ua al l 27 Notes ...

Page 28: ...Gagemaker LP P O Box 87709 Houston Texas 77287 7709 712 East Southmore Ave Pasadena Texas 77502 Phone 713 472 7360 Fax 713 472 7241 Web site www gagemaker com ...

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