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40 1110 - BACK-UP RING

4 03806 - O'R ING

2051 03 - CYLIN DER ASSEMBLY

(SEE NOTE 1)

405875 - O'RIN G

205111  - PISTON ASSEMBLY

(SEE NOTE 2)

401109 - BAC K-UP RIN G

208115 - CYLIND ER CAP ASSEMBLY

(SEE N OTE 3)

206118 - SCREW

204304 - SWI VEL

ASSEMBLY

402373 - PIPE PLU G (2)

401121 - BACK-UP R ING

405763 - O'RIN G

405875 -  O'RING

208117  - RETAINING RING

2 06119 - H YDRAULIC  HOSE (2)

403 431 - R ED UCER (2)

58503 7 - HYD RAULIC

C OU PLING  ASSEMBLY

206125 - AIR TR IGGER

HOUSING ASSEMBLY

4039 02

AIR HOSE FITTIN G

208126 - AIR LINE

208127 - AIR  QU ICK

DISCONNECT

206127 - TR IGGER HOUSING

ASSEMBLY

240122 - ELEC TRIC  SWITCH

206137  - STR AIN RELIEF

206136  - ELECTRIC C ORD  12'

585044 - MALE CONNEC TOR

70413 0

TRI GGER

ASSEMBLY

20 6101 - SCR EW

206102 - STOP

208110 -U NLOADING VALVE

GBP205/GBP205A PARTS LIST

NOTES

1. 205103 includes: 401110, 403806 & 402373 (2)
2. 205111 includes: 405875 & 401121
3. 208115 includes: 405763, 401109 & 405875
4. 206120 complete Air Trigger Assembly includes: 206125, 704130, 403902, 208126 & 208127
5. 206131 complete Actuator Assembly includes: 206127, 240122, 206137, 206136 & 585044
6. To reduce stroke to .625" order part numbers 208109 unloading valve & 205112 stroke limiter.

                                                                                5

                                                                                Rev. 12/09

Summary of Contents for GBP205

Page 1: ...6 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT MADEINU S A GBP205 GBP205A HYDRAULIC INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ...

Page 2: ...rts Lists 5 Trouble Shooting and Overhaul 6 Nose Assembly Selection Chart 7 SPECIFICATIONS Weight 4 lbs Hyd Pressure Req d 5400 5600 psi PULL 2200 2400 psi RETURN Hyd Power Source GBP940 or GBP910A Powerunit or equivalent Hydraulic Fluid Fire resistant hydraulic fluid conforming with OSHA regulation 1926 302 Setting Stroke 750 Rated Pull Load 10 000 lbs 2 Rev 12 09 ...

Page 3: ...ING When operating installation equipment always wear approved eye protection Do not look in front of nose assembly or rear of tool when installing fastener WARNING Do not pull fastener unless it is placed in an assembly pin will eject forcibly when pintail breaks off Severe personal injury may result CAUTION GAGE BILT TOOLS ARE APPROVED TO INSTALL HUCK AVDEL CHERRY POP AND OTHER FASTENERS WHEN US...

Page 4: ...he fastener pintail and pull the material together During a lockbolt installation sequence the anvil is forced over the collar swaging it into locking the grooves of the fastener Further force breaks the pintail off approximately flush with the collar The pull in sequence is started in the same manner but the pull in mandrel may be grabbed a number of times Releasing the trigger allows the operato...

Page 5: ...208126 AIR LINE 208127 AIR QUICK DISCONNECT 206127 TRIGGER HOUSING ASSEMBLY 240122 ELECTRIC SWITCH 206137 STRAIN RELIEF 206136 ELECTRIC CORD 12 585044 MALE CONNECTOR 70413 0 TRI GGER ASSEMBLY 20 6101 SCREW 206102 STOP 208110 UNLOADING VALVE GBP205 GBP205A PARTS LIST NOTES 1 205103 includes 401110 403806 402373 2 2 205111 includes 405875 401121 3 208115 includes 405763 401109 405875 4 206120 comple...

Page 6: ...T ACCEPT FASTENER PINTAIL a Spent fastener stem may be jammed in pulling head Disassemble and check for worn or broken parts in nose assembly Replace defective parts clean and relube jaws before reassembling OVERHAUL If a tool is performing poorly or leaking badly a complete overhaul may be necessary Service Kit 208100 contains a complete set of o rings back up rings and screws Perform overhaul in...

Page 7: ...aulty workmanship or material for 90 days from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished byseller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Sell...

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