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Rev. 12/12 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screw (402482). Pressurized

 

hydraulic fluid may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power

 

before 

performing any maintenance

 

to any tool or nose 

assembly.

 

Ensure

 

that all connections are proper 

and

 

there are no visible leaks from tool

 

or hoses 

before connecting to power. 

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 DBA. In this 

condition the max level was 81.5 DBA. Therefore, it 

is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a regular 

daily basis for damage or wear.  Any repair should 

be done by qualified personnel trained on Gage Bilt 

procedures. 

SAFETY WARNINGS 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

NOTE:

 

PLEASE READ THIS MANUAL BEFORE SERVICING OR USING THIS TOOL. 

REVIEW ALL WARNINGS AND CAUTIONS TO PREVENT  SEVERE  

PERSONAL INJURY OR DAMAGE THE TOOL. 

 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi., except where noted. 

Summary of Contents for GB784

Page 1: ...BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US...

Page 2: ...sted No hazards found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB784 5 Description Operation and Maintenance 6 Filling Bleeding and Troubleshooting 7 Overh...

Page 3: ...Keep fingers clear from fasteners and installed materials Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment whe...

Page 4: ...on is also moving down forcing hydraulic oil up and into the front side of the cylinder head causing the piston to move to the rear of the cylinder head The internal components of the attached nose as...

Page 5: ...ng The tool comes with oil and is ready to use 1 Remove plastic shipping plug from Swivel A 249 and screw in your air fitting 2 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p...

Page 6: ...and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil All Screwed End Caps Base Covers Air Fittings Triggers Screws and Nose Assemblies are to be examine...

Page 7: ...ont hole and place bottle at rear hole and reverse step 4 6 Install front screw 402482 and stat o seal S572 7 Remove rear screw 402482 and stat o seal S572 install bleeder bottle 704153 and connect to...

Page 8: ...K UP RING 400784 O RING 784221 HEAD CYLINDER 400788 O RING A 301 O RING 784132 REAR CAP 400778 O RING 403165 BACK UP RING 784136 INDEX WASHER 400110 SOCKET HEAD CAP SCREW 784138 ADJUSTER RING 784139 A...

Page 9: ...d assembly 744136 With the piston rod in the down position fill oil passage on top of handle with automatic transmission fluid Dexron III or equivalent when looking at top of handle the oil passage is...

Page 10: ...olved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the...

Page 11: ...8 4C 681 25 208 377 5 32 5U 681 25 313 377 5 32 5C 681 25 269 352 3 16 6U 681 25 375 418 3 16 6C 681 25 335 386 1 4 8U 681 25 500 452 1 4 8C 681 25 458 398 DIMENSION INSTALLING 681 PULLING HEAD ON RI...

Page 12: ...CAUTION Trigger must be released before turning adjuster knob SHIFT PISTON CHECK The shift piston should be checked to ensure that the shift stroke is complete 1 Connect the tool to a clean dry air so...

Page 13: ...be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworke...

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