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Rev. 6/14 

 

S/N: 1004 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly with collar, pin will eject forcibly

 

when 

pintail breaks off. Severe

 

personal injury may result.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power

 

before 

performing any maintenance

 

to any tool or nose 

assembly.

 

Ensure

 

that all connections are proper 

and

 

there are no visible leaks from tool

 

or hoses 

before connecting to power.

 

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result.

 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed.

 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris.

 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

WARNING

 

Do not use beyond the design intent.

 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a regular 

daily basis for damage or wear.  Any repair should 

be done by qualified personnel trained on Gage Bilt 

procedures.

 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure.

 

WARNING

 

Do no use tool in explosive atmosphere.

 

WARNING

 

Tool is not to be used as a hammer.

 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached.

 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected.

 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected.

 

CAUTION

 

Hydraulic pressure not to exceed 5,000 PSI (344.7 

bar) pull 4,000 PSI (275.8 bar) reload.

 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

 

WARNINGS: 

 

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

 

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

Summary of Contents for GB7720A

Page 1: ...226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT MADE IN U S A GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR DISTRIBUTOR NEAR YOU S N 1004 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ... Power Source GB910 and GB902 Powerunit or equivalent Hydraulic Oil See power unit for Hydraulic oil specifications Setting Stroke 1 900 48 26 mm Rated Pull Load 21 000 lbs 93 41 kN TABLE OF CONTENTS Description Page Warnings 3 Description and Principle of Operation 4 Maintenance and Hydraulic Thread Preparation 5 Parts Lists 6 7 Trouble Shooting and Overhaul 8 Nose Assembly Selection Chart 9 ...

Page 3: ...ls Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used WARNING Do not use beyond the design intent WARNING Tool must be maintained in a safe working condit...

Page 4: ...ith 24 hoses and electric cord kit complete with quick disconnects BT20 7720 58 NOSE ASSEMBLY MUST BE ORDERED SEPARATELY OPERATION WARNING ENSURE AIR HOSE IS SECURELY CONNECTED TO AVOID POSSIBLE HOSE WHIPPING WARNING OPERATOR MUST READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS WARNING IT IS REQUIRED THAT EYE PROTECTION AND HEARING PROTECTION BE WORN DURING OPERATION WARNING DO NOT PULL RIVET IN THE...

Page 5: ...essures set within specified lim its Consult Powerunit Manual for procedure to set PULL and RETURN pressures Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Do not use as a hammer to force fasteners into holes or otherwise abuse tool Proper care by operators is necessary in maintaining full productivity and reducing down time Check tool all hoses and all couplings d...

Page 6: ...SERIAL NUMBERS GB7720A PARTS LIST 2 21 25 25 26 27 28 29 24 3 4 5 6 7 8 9 8 10 11 12 13 12 9 8 16 17 19 22 20 750150 WRENCH SOLD SEPARATELY 18 1 13 12 15 14 23 APPLY REMOVABLE LOCTITE 1 1 MATCH SERRATED FACES ON WASHER FOR CORRECT INSTALLATION 2 TORQUE TO 40 FT LBS 3 3 2 ...

Page 7: ...79 O Ring 2 14 762217 Rear Piston 1 15 762018 Retainer Piston 1 16 A 1139 Retaining Ring 1 17 762220 Cap 1 18 A 1536 Wedge Lock Washer 2 19 240123 Air Actuator 1 20 401781 Set Screw 1 21 762032 Socket Head Cap Screw 2 22 263025 Connector 1 23 A 89 Connector Male 1 24 750255 Handle 1 25 505034 Hydraulic Hose 2 26 585047 Hydraulic Coupler Male 1 27 585038 Hydraulic Coupler Female 1 28 750154 Air Lin...

Page 8: ...t fastener OVERHAUL WARNING DISCONNECT TOOL FROM ITS POWER SOURCE BEFORE PERFORMING OVERHAUL If a tool is performing poorly or leaking a complete overhaul may be necessary Service Kit 772001 contains a com plete set of o rings back up rings and screws Wrench 750150 sold separately is recommended for complete tool overhaul Perform overhaul in a clean well lit area using care not to scratch or nick ...

Page 9: ...R 401736 SET SCREW 401920 SET SCREW 3 12018 ANVIL ASSEMBLY 32012 PULLER USING DIAL CALIPERS CHECK PULLER AS SHOWN A NEW PULLER WILL CHECK 261 262 INCHES A WORN PULLER WILL CHECK 250 INCHES OR WILL BEGIN TO STRIP FASTENERS APPLY LOCTITE ANTI SEIZE OR SOME OTHER FORM OF LUBRICANT TO OUTSIDE DIAMETER OF PULLER AS SHOWN TO KEEP FROM WEARING AGAINST THE ANVIL BT20 7720 58 ...

Page 10: ... is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of a...

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