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14

 

REV. 4/22

 

 

 

GB751SR

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8 INSTALLATION TOOL

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

OVERHAUL

 

Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of 

Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.

 

 

The disassembly and re

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assembly procedure can be accomplished by utilizing the instructions and parts list on pgs. 14

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18. Use extreme care 

during disassembly and re

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assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing seals, always 

apply a good lubricant, such as Lubriplate®, to the surfaces.

 

 

Clean parts in mineral spirits or other o'ring compatible solvent being sure to clean o'ring grooves. Inspect components for scoring, 

excessive wear or damage.

 

 

WARNING

Only qualified and trained personnel shall perform overhaul. 

 

 

WARNING

Personnel must read and understand all warnings and cautions. 

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

 wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Disconnect tool from its power source before performing overhaul. Severe personal injury may occur if power 

 

 source is not disconnected.

 

 

 

 

WARNING

Excessive contact with hydraulic oil and lubricants must be avoided. (See safety data sheet documents for all 

 

 

 applicable materials).

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or 

 

 rear of tool when installing fastener. 

 

 

 

 

WARNING: 

 

Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 5,000 psi. (344.8 bar) working pressure.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).

 

 

WARNING: 

Depress lever (704345) and disconnect from air, with the piston in the rear position, before overhaul. Severe 

 

 

personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing piston rod assembly downward 

 

 

with head cylinder removed. Hydraulic oil will eject forcibly from handle assembly.

 

Note: 

 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

• 

It is recommended that service tool kit (GB740SHTK) (see below) be used to facilitate overhaul.

 

• 

Use of SERVICE KIT (751014), which contains a complete set of o'rings, back

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up rings, screws, washers and 

gasket, can achieve a complete overhaul.

 

Part No.

Description

704149

Piston Rod Wrench Assembly

704151

Power Cylinder Tool Assembly

704150

Packing Plug Wrench Assembly

704152

Seal Guide

704153

Air Bleeder Assembly

744251

Valve Spring Installation Tool

744152

Valve Sleeve Removal Tool

S1178

Valve Extractor

745263

Fill Bottle (Large)

204330

Seal Guide

731163

Bleeder Bottle

GB740SHTK Service Tool Kit Includes:

TOOL DISPOSAL

 

1.

 

When tool life is met, drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet.

 

  

 

2.

 

Disassemble tool and remove all rubber o

rings, seals, wipers and hydraulic hoses. All tool materials are recyclable except rubber 

o

rings, seals, wipers and hydraulic hoses. Dispose of rubber materials in accordance with the material safety datasheet. 

 

Summary of Contents for GB751SR

Page 1: ...48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GB751SR 8 ORIGINAL INSTRUCTIONS INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GAGE BILT MADE in USA ...

Page 2: ...nty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB751SR 8 8 How to use the GB751SR 8 9 Maintenance 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data 19 Nose Assembly Selection Chart and Accessories 20 24 ...

Page 3: ...red by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR...

Page 4: ...tool designed specifically for the efficient installation of blind rivets This tool s unique split system provides the operator with a lightweight ergonomic tool The head assembly when held in hand weighs 1 75 lbs 79 kg The entire split handle installation tool weighs 6 75 lbs 3 06 kg It has a 780 19 81 mm fastener setting stroke The GB751SR 8 split handle installation tool operates on 90 to 100 p...

Page 5: ...GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Air Inlet Pintail Deflector Hydraulic PULL Hose Air Hose RETURN Bleed Screw Bleed Screw Hanger Image may not reflect actual tool Lever Assembly Head Cylinder Assembly Handle Assembly ...

Page 6: ... fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a ...

Page 7: ...directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the...

Page 8: ... non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequat...

Page 9: ...on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the...

Page 10: ...nto oil as shown 3 Cycle tool 8 10 times and wipe dry Image may not reflect actual tool CLEANING Clean nose assembly daily or as often as needed 1 Dip into mineral spirits or similar solvent to clean jaws and wash away metal chips and debris DO NOT allow jaws to come in contact with other solvents DO NOT let jaws soak Dry jaws immediately 2 Disassemble nose assembly and use a sharp pick to remove ...

Page 11: ...704129 button head cap screws A 928 and manifold handle 744303 to handle assembly 744129 keeping hydraulic hose A 317 towards plug 704313 located on handle assembly 744129 Torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4 Push piston 751307 full forward Install gasket 704129 o ring S832 and socket head cap screws 400061 400066 on manifold head assembly 744306 Assemble head cylinder asse...

Page 12: ...higher than the handle assembly 744129 2 Remove Button Head Cap Screw 402482 and Stat o seal S572 from manifold handle 744303 hole marked 3 Attach air bleeder assembly 704153 to manifold handle 744303 hole marked 3 in an upright position 3 Connect the tool to air supply and cycle tool ten times holding the actuator assembly air 704130 down for 2 3 seconds between cycles to remove any air from the ...

Page 13: ...or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced ...

Page 14: ... eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 5 000 psi 344 8 bar working pressure WARNING Ensure air hose is securely connected to avoid possible hose whipping Air Actuated Tools only WARNING Depress lever 704345 and disconnect from air with the piston in the rear position befo...

Page 15: ...ve lever assembly 724017 including pin 2 With lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the manifold head assembly 744306 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads o...

Page 16: ...tom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the h...

Page 17: ...17 REV 4 22 GB751SR 8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 REV 4 22 GB751SR 8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...unds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques...

Page 20: ...OOL I E 20 2 0 INCHES UBR08 713 45 UNIMATIC BLIND RIVET SINGLE ACTION WITH OR W OUT DRIVE WASHER NAS1900 S U SERIES NUT PLATE RIVETS CCR244 264 274 BACR15DR MS20600 HS5162 UBR08 713 20 BLIND BOLT SINGLE ACTION WITH DRIVE WASHER MS90353S U MS90354S U MS21140S U MS21141S U MAXIBOLT BACB30YY YU YT HS5192 CHERRYMAX CHERRYMAX AB BACR15FR FP BACR15GF GK HS5902 HS6047 HS6048 M7885 POP OPEN END NAIL RIVET...

Page 21: ...es nose assemblies to GB751 installation tool Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt also supplies pin collar swage inspection gages to certify swage installation Sold Separately Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacture...

Page 22: ...B751SH Stroke 780 19 8 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 2 200 9 79 kN 5ft Hyd Hoses are recommended with use of Backpack Additional custom lengths are available GB751V Stroke 780 19 8 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 2 200 9 79 kN GB751FP Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 04 kg Entire t...

Page 23: ...23 REV 4 22 GB751SR 8 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...D TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to ...

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