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6/11 REV 10/14 

S/N: 1324 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic oil may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power source before 

performing any maintenance

 

to any tool or nose 

assembly.

 

  

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a daily basis 

for damage or wear.  Any repair should be done by 

qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do not use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable gloves 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar). 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

  

WARNINGS: 

  

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

  

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

WARNING

 

Ensure

 

that all connections are properly secured 

before connecting to power. 

Summary of Contents for GB751

Page 1: ...4766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1324 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...mission Oil Dexron III or equivalent Setting stroke 780 19 8 mm Rated pull load 2 200 lbs 9 8 kN Noise level 81 5 dB A Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB751 5 Description and Maintenance 6 Filling Bleeding and Troubleshooting 7 Overhaul 8 Disassembly and Parts Lists 9 10 DEXRON III Oil Safety Data 11 Nose Assem...

Page 3: ... personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at al...

Page 4: ...ulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is released Air pressure is then built up inside of the handle assy causing the valv...

Page 5: ...tach Deflector 200232 to rear of Cylinder Head Assy 703109 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing actuator lever assy 704343 Clean dry air is mandatory WARNING Ensure air hose is securely connecte...

Page 6: ...ructions below 1 Disconnect tool vacuum line if equipped 2 Point nose assembly into oil as shown Fig A 3 Cycle tool 8 10 times and wipe dry MAINTENANCE WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Dispo...

Page 7: ... seal S572 from head cylinder assy 703109 Install air bleeder assy 704153 and connect tool to air line Cycle ten times to fully circulate oil through hydraulic system 5 DISCONNECT AIR FROM TOOL Remove air bleeder assy 704153 and install button head cap screw 402482 and stat o seal S572 on head cylinder assy 703109 Torque 35 40 inch lbs Reconnect air and cycle tool 10 more times Check tool stroke i...

Page 8: ... the use of Service Kit 751013 which contains a complete set of o rings back up rings screws washers and gasket 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR 704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY...

Page 9: ...ide it out of head cylinder assy 703109 Be careful not to damage threads or cause burrs on polished piston 751307 surface WARNING Dispose of Hydraulic Oil in accordance with all environmental regulations applicable in your area The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the button head cap screws A 928 uniformly to 40 ...

Page 10: ...power cylinder 751131 To reassemble the handle assy 704132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock ...

Page 11: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques s...

Page 12: ...751C 54RA 4A 752A 43OS 3 16 5A 752C 20 5A 752C 45 5A 751C 54RA 5A 752A 43OS 1 RIGHT ANGLE NOSE ASSEMBLIES MAY REQUIRE MORE THAN ONE PULL 2 INSTALLS 1 8 5 32 3 16 DIAMETERS 3 ALUMINUM ONLY 4 INSTALLS 5 32 3 16 1 4 DIAMETERS NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE EXTENDS FROM THE TOOL I E 20 2 0 INCHES 456MAX 731 43OS 2 UBB04 752C 20 UBB04 752C 80 UBB05 752C 20 UB...

Page 13: ... no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the ...

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