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Gage Bilt GB745SHAVT, Original Instructions Manual

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Gage Bilt GB745SHAVT Original Instructions Manual Download Page 4

4

 

7/21 REV 5/22

 

 

 

GB745SHAVT INSTALLATION TOOL

 

DESCRIPTION 

 

 

WARNING

: 

Any other use is forbidden. 

 

ENVIRONMENTAL USE

 

 

WARNING

: 

Do not operate in an explosive atmosphere. 

 

 

The GB745SHAVT can be operated between 0ºF 

-

 118ºF (

-

17.8ºC / 47.8ºC)

 

 

The GB745SHAVT is a pneumatic

-

hydraulic split handle installation tool designed specifically for the efficient installation of blind 

rivets, lockbolts and MAGNA

-

GRIP® fasteners.

 

This tool

’

s unique "split" system provides the operator with a lightweight ergonomic 

tool. The handle and head assembly when held in hand weighs 3.00 lbs. (1.36kg). The GB745SHAVT split handle installation tool 

operates in conjunction with the GB808 powerunit and comes with 8 ft. of hose. 

 

 

NOSE ASSEMBLIES ARE NOT FURNISHED WITH THE TOOL AND MUST BE ORDERED SEPARATELY. (Please contact Gage Bilt for 

more nose assembly options).

 

SPECIFICATIONS

 

 

Hand Held Weight

 

-

   3.00 lbs. (1.36kg)

 

Air pressure req'd

 

-

   90

-

100 p.s.i. (6.2 

-

 9.6 bar)

 

Hyd. Power Source

 

-

   GB808 series

 

Hydraulic oil

 

-

   Manufacturer supplied hydraulic oil AW32 (or equivalent).

 

 

Setting stroke

 

-

   .620" (15.7 mm)

 

Rated pull load

 

-

   GB808 series 

-

 4,500 lbs. (20.0 kN)

 

Vibration

 

-

   Tested –

 

No Hazards Found

 

Summary of Contents for GB745SHAVT

Page 1: ...DWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB745SHAVT INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB745SHAVT 8 How to use the GB745SHAVT 9 Daily Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 14 Parts Lists 15 Nose Assembly Selection Chart and Accessories 16 20 ...

Page 3: ...uent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHA...

Page 4: ...h a lightweight ergonomic tool The handle and head assembly when held in hand weighs 3 00 lbs 1 36kg The GB745SHAVT split handle installation tool operates in conjunction with the GB808 powerunit and comes with 8 ft of hose NOSE ASSEMBLIES ARE NOT FURNISHED WITH THE TOOL AND MUST BE ORDERED SEPARATELY Please contact Gage Bilt for more nose assembly options SPECIFICATIONS Hand Held Weight 3 00 lbs ...

Page 5: ...7 21 REV 5 22 GB745SHAVT INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Handle Assembly Air Line Return Hydraulic Hose Pull Lanyard Head Cylinder Lever Hanger Air Tool Cycle Images may not reflect actual tool ...

Page 6: ...10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comforta...

Page 7: ... oil is sent to the front side of the piston forcing it and the nose assembly collet rearward This action causes the jaws to clamp on the fastener pintail and pull the material together Further force breaks the pintail off When the lever is released the piston spring returns forward The spent pintail is forced out the back of the nose assembly with the insertion of the next fastener Pressurized Oi...

Page 8: ...er s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical ...

Page 9: ...d cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving...

Page 10: ...lectrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and ...

Page 11: ...er 704345 down Install button head cap screw 402482 and stat o seal S572 prior to releasing the lever 704345 and torque to 35 40 inch lbs 3 95 4 52 Nm Do NOT over tighten 9 Check stroke of 620 15 8 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the lever 704345 released check dimension A b Holding lever 704345 in check dimension B c Subtract dimension A f...

Page 12: ...sembly clean jaws in mineral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail too short for jaws to properly grip Select proper grip length fastener e Excessive gap between sheets Reduce gap before attempting to install fastener 5 NOSE ASSEMBLY WON T ACCEPT FASTENER PINTAIL a Spent fastener stem may be jammed ...

Page 13: ...seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safety datasheet WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at a...

Page 14: ...rovided and push with thumb until it stops 2 Reinsert pin into hole on handle assembly 700344 3 Re attach the lever and tighten set screw Note View above shows proper orientation of lever Images may not reflect actual tool Top Hole locates on pin Bottom Hole locates on poppet valve assembly Poppet valve assembly sits flush against pin dia in hole Hole for Poppet Valve Assembly POPPET VALVE ASSEMBL...

Page 15: ...15 7 21 REV 5 22 GB745SHAVT INSTALLATION TOOL PARTS LIST ...

Page 16: ...swage installation Sold Separately Grip Gage for CHERRYMAX and CHERRYLOCK rivets 269G3 Sold Separately Grip Gage for NAS Lockbolts and blind fasteners GB105093 Sold Separately Adapter Assembly 353204 Adapts all offset 204 series noses Sold Separately GB745SHAVT ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separ...

Page 17: ...kg Entire tool weight 10 50 lbs 4 76 kg Pull load 6 300 28 02 kN Standard Hyd Hose Length 8ft 2 4m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB745SR Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Entire tool weight 10 2 lbs 4 63 kg Pull load 6 300 28 02 kN Standard Hyd Hose Length 3ft 1 5m 5tHyd HosesarerecommendedwithuseofBackpack Additional custom...

Page 18: ...and or other manufacturer s CE approved tools of similar design Sold Separately Inline SRA All SRA and SHA tools require a powerunit to operate Please contact GAGE BILT for more information Pistol Grip SHA Description Image may not reflect actual tool Pistol Grip Inline Pintail Deflector SHA SRA Vacuum Bottle SHAV SRAV Vacuum Tube SHAVT SRAVT Tools with hose kits available to 26 ft 7 92 m Tool Str...

Page 19: ...19 7 21 REV 5 22 GB745SHAVT INSTALLATION TOOL This page intentionally left blank ...

Page 20: ...parately GB808HVB VIDEO AVAILABLE AT http www gagebilt com rivet_tools_videos php Images may not reflect actual tool GB808 WHEELS OPTIONAL GB808 POWERUNIT Sold Separately Hose Kits available to 26 ft 7 92 m Pressure 4 000 lbs 177 93kN 90 PSI 6 2 bar Fast Acting Cylinder Requires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar GB808 Dimensions weight shown below For all other model...

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