Gage Bilt GB743 Installation Manual Download | Manualshive

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GB743

INSTALLATION TOOL

GAGE BILT

MADE IN U.S.A.

GAGE BILT Inc.

44766 Centre Court (586) 226-1500

Clinton Twp. MI 48038 (586) 226-1505 Fax

e-mail: [email protected] / www.gagebilt.com

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

S/N: 2269 AND ABOVE

PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.

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Summary of Contents for GB743

Page 1: ...4766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 2269 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...s 17 8 kN Noise level Less than 81 5 dB A Vibration Tested No hazards found 9 00 228 6mm 6 74 171 1mm 2 95 74 9mm 87 Ø 22 1mm 2 25 57 1mm 6 17 156 7mm 4 74 120 3mm 4 88 Ø 123 9mm 1 84 46 7mm 1 50 38 1mm 1 94 Ø 49 2mm 1 36 Ø 34 5mm TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB743 5 Description Operation and Maintenance 6 Filling Bleeding and Troubleshootin...

Page 3: ...ersonal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all ...

Page 4: ...ly the piston rod assy connected to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the air actuator as...

Page 5: ...2 Attach Deflector 200232 to rear of Head Cylinder Assy 743108 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing air actuator assy 704130 Clean dry air is mandatory WARNING Ensure air hose is securely connec...

Page 6: ...nents Using sewing machine oil or an equivalent cleaner lubricant follow instructions below 1 Disconnect tool vacuum line if equipped 2 Point nose assembly into oil as shown 3 Cycle tool 8 10 times and wipe dry Image may not reflect actual tool MAINTENANCE WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performin...

Page 7: ...to air line cycle ten to twenty times to fully circulate oil through hydraulic system 5 DISCONNECT AIR FROM TOOL Remove air bleeder assy 704153 install button head cap screw 402482 and stat o seal S572 on head cylinder assy 743108 and torque to 40 inch lbs 6 Connect air supply Cycle tool ten times and check stroke of 900 22 86mm min see diagram below We recommend using a pair of dial calipers With...

Page 8: ...he following instructions and drawings Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surfaces It is recommended that tool kit GB740TK be used to facilitate overhaul A complete overhaul can be achieved by the use of Service Kit 743018 which con...

Page 9: ...3108 Be careful not to damage threads or cause burrs on polished piston 743407 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws 402479 uniformly to 40 inch lbs to prevent leakage around the gasket 704129 S834 O RING 401089 BACK UP RING S834 O RING 743407 PISTON A 1135 POLYSEAL 400792 O...

Page 10: ...ssy 744136 through the packing plug 744118 Attach air piston assy 744121 and flexlock nut 400559 torque flexlock nut 400559 to 40 inch lbs With the piston rod assy 744136 in the down position fill oil passage on top of handle assy 744129 with automatic transmission oil Dexron III or equivalent when looking at top of handle assy 744129 the oil passage is the hole that has a counterbore for o ring S...

Page 11: ... will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques suc...

Page 12: ...16 6CES 743 24 1 13477 30824 48808 6CES 1 4 8CES 743 24 1 13469 30824 48808 8CES 3 32 3P 703 18 2 3P 1 8 4P 703 18 2 4P 5 32 5P 703 18 2 5P 3 16 6P 743 24 1 10167 30824 48808 6P 1 4 8P 743 24 1 10166 30824 48808 8P 3 16 6T 743 24 1 10209 30824 48808 6T 1 4 8T 743 24 1 10286 30824 48808 8T TLR RIVET 1 4 8TLR 743 24 1 10246 30824 48808 8TLR 3 16 C6 734A 20 2 C6 1 4 C8 734A 20 2 C8 3 16 PH6 734A 20 2...

Page 13: ...no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the r...

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