Gage Bilt GB734SHV Manual Download Page 3

3/12 REV 9/14 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic oil may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power source before 

performing any maintenance

 

to any tool or nose 

assembly.

 

  

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a regular 

daily basis for damage or wear.  Any repair should 

be done by qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar). 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

  

WARNINGS: 

  

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

  

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

WARNING

 

Ensure

 

that all connections are properly secured 

before connecting to power. 

Summary of Contents for GB734SHV

Page 1: ... BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB734SHV INSTALLATION TOOL ...

Page 2: ...e level Less than 81 5 dB A Rated pull load 3 000 lbs 13 34 kN Vibration Tested No Hazards Found 2 60 Ø 7 40 88 Ø 12 19 6 77 2 92 1 94 Ø 1 36 Ø 1 50 6 17 4 79 10 96 4 88 Ø 2 25 TABLE OF CONTENTS Description Page Warnings 3 Description Maintenance and Hydraulic Thread Preparation 4 Filling Bleeding 5 Troubleshooting 6 Overhaul Disassembly and Parts List 7 10 DEXRON III Oil Safety Data 11 Nose Assem...

Page 3: ...s required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and examined on a regular daily ...

Page 4: ... 9 bar equipped with a filter regulator to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full only use Dexron III or equivalent and free of air by using the air bleeder assy 704153 on a weekly basis Proper care by operator is necessary in maintaining full productivity and reducing downtime Read all applicable tool manuals and nose assembly data sheets prio...

Page 5: ...it handle 700323 Apply Loctite 242 to all socket head cap screws and torque all screws to manual specifications See pg 4 5 Remove actuator lever assy 704312 from split handle 700323 Coil tool up on bench and lay handle assy 744129 down on side so that the hole marked 3 on manifold handle 744303 is to the top Set head cylinder assy 734104 over a small bucket or can Completely fill bottle 745263 6 R...

Page 6: ... AIR BYPASS FROM VALVE HOUSING a If the spring 744144 breaks or dislodges air will flow freely through the muffler 744143 Replace or reset Valve spring installation tool 744151 is recommended b Check o rings on valve sleeve 743144 valve spool assy 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose a...

Page 7: ...e care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surfaces It is recommended that tool kit GB740TK be used to facilitate overhaul A complete over haul can be achieved by the use of Service Kit 734005 which contains a complete set of o rings back up rings sc...

Page 8: ... prevent leakage around the gasket 704129 403764 O RING 401080 BACK UP RING 204304 SWIVEL ASSEMBLY S1181 BARBED FITTING A 144 HOSE CLAMP 204304 SWIVEL ASSY INCLUDES 401080 403764 704311 AIR LINE A 317 HYDRAULIC HOSE A 144 HOSE CLAMP S1181 BARBED FITTING 744303 MANIFOLD HANDLE 402482 BUTT0N HEAD SOCKET SCREW S572 STAT O SEAL 704130 AIR ACTUATOR ASSY 704312 ACTUATOR LEVER ASSY 400061 SOCKET HEAD CAP...

Page 9: ...ston assy 744121 and flexlock nut 400559 torque flexlock nut to 40 inch lbs With the piston rod assy 744136 in the down position fill oil passage on top of handle assy 744129 with automat ic transmission oil Dexron III or equivalent When looking at top of handle assy 744129 the oil passage is the hole that has a coun terbore for o ring S832 Replace gasket 704129 and o ring S832 just prior to repla...

Page 10: ...FT TO A 216 2 A 216 FITTING A 506 TEE A 503 ADAPTER B 700440 FITTING 703515 VACUUM REGULATOR 703537 FITTING ASSEMBLY 703506 BOTTLE BUSHING AND CAP ASSEMBLY TO 703537 700440 A 508 ADAPTER 703518 MUFFLER A 216 TO HANDLE A 703589 TUBING ...

Page 11: ... undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absor...

Page 12: ... 703401 8CES 3 16 6P 743 24V 1 10167 30824 703401 5SS 1 4 8P 743 24V 1 10166 30824 703401 6SS 3 16 6T 743 24V 1 10209 30824 703401 6T 1 4 8T 743 24V 1 10286 30824 703401 8T TLR RIVET 1 4 8TLR 743 24V 1 10246 30824 703401 8TLR 3 16 PH6 734A 20V 2 3 PH6 1 4 PH8 734A 20V 2 3 PH8 1 YOU CAN CHANGE THE 743 24 NOSE ASSEMBLY INCLUDED WITH TOOL TO INSTALL OTHER FASTENERS BY PURCHASING 2 NOSE ASSEMBLIES WIT...

Page 13: ...any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF...

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