Gage Bilt GB731SHV5/LB68 Original Instructions Manual Download Page 6

6

 

GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE

 

CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

2/19 REV. 1/23

 

 

 

SAFETY WARNINGS

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB731SHV5/LB68

Page 1: ...AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in US...

Page 2: ...ion of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB731SHV5 LB68 8 How to use the GB731SHV5 LB68 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Stroke...

Page 3: ...r or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller i...

Page 4: ...B731SHV5 LB68 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB731SHV5 LB68 does not exceed 81 5 dB A an...

Page 5: ...23 DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Fitting Regulator Air Inlet Actuator Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger...

Page 6: ...el 5 Select maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure th...

Page 7: ...downward direction The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the a...

Page 8: ...erator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The...

Page 9: ...ing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use...

Page 10: ...and nose assembly for damage Replace Repair if necessary See Overhaul pgs 15 19 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread...

Page 11: ...over both hydraulic hoses A 1668 and air line 704344 8 Push piston 731211 in head cylinder assembly 731199 to rear until you achieve 785 19 9 mm see B on pg 12 from full forward position Stretch enti...

Page 12: ...95 4 52 Nm Do not over tighten 9 Connect air supply cycle tool ten times 10 Check stroke of 600 15 24 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actu...

Page 13: ...on chart to select stroke limiter 4 Remove button head cap screw 402482 and stat o seal S572 from front bleeder hole 5 Install cap vacuum 731418 and torque to 45 foot lbs 61Nm Oil will drain from fron...

Page 14: ...embly 704262 is recommended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged re place Valve sleeve removal tool assembly 704163 is recommende...

Page 15: ...late Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing...

Page 16: ...arts IE collet extension collet jaws Individual parts vary depending on nose assembly 5 Assembly is the opposite of disassembly Follow steps in reverse to assemble your nose assembly See also nose ass...

Page 17: ...y 722132 6 After removal of air piston assembly 704121 slide piston rod assembly 731333 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With pac...

Page 18: ...18 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 PARTS LIST...

Page 19: ...19 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 PARTS LIST...

Page 20: ...04D 30OS NAS06 2480 45 NAS06 204C 34OS 1 4 1 NAS08 352 102 NAS08 2480 202 NAS08 204C 25OS NAS08 204D 30OS NAS08 2480 452 NAS08 204C 34OS 5 MM MGP5 730B 10 MGP5 2480 20 MGP5 204C 25OS MGP5 204D 30OS MG...

Page 21: ...ioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spill...

Page 22: ...600 15 24 mm Hand held weight 5 75 lbs 2 61 kg Entire tool weight 5 75 lbs 2 61 kg Pull load 4 800 lbs 21 35 kN Alternative Styles Sold Separately GB731SH Stroke 600 15 24 mm Hand held weight 2 25 lbs...

Page 23: ...23 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 This page intentionally left blank...

Page 24: ...C TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO CHERRY MAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE Many kits available inc...

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