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REV . 10/14 

 

S/N: 1118 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

AIR

PRESSURE

AIR

PISTON

AIR

PRESSURE

OIL

PRESSURE

OIL

PRESSURE

FORWARD POSITION

OIL

PRESSURE

REAR POSITION

OIL

PRESSURE

AIR

PRESSURE

EXHAUST

AIR

PISTON

VALVE

SPOOL

PISTON

ROD

CYLINDER

HEAD

HEAD

PISTON

AIR

PRESSURE

AIR

PRESSURE

PRINCIPLE OF OPERATION 

 

When  the  actuator  lever  assy  is  depressed,  the  pressurized  air  inside  of  the  tool  is  released  allowing  spring pressure  to  move  the 
valve spool assy causing the air to be redirected. The air is directed to the top side of the air piston assy, moving it in a downward 
direction.  The  air  below  the  air  piston  assy  is  then  directed  through  the  valve  sleeve  and  exhausted  out  of  the  bottom  of  the  tool. 
Simultaneously, the piston rod assy connected to the air piston assy is also moving down, forcing hydraulic oil up and into the front 
side  of  the  head  cylinder  assy,  causing  the  piston  to move  to  the  rear  of  the  head  cylinder  assy.  The  oil  from  the  rear  of  the  head 
cylinder assy is directed to the top of the piston rod assy inside the power cylinder. The internal components of the attached nose 
assy are also moving with the piston to start the fastener installation. When the fastener installation is completed, the actuator lever  
assy is released. Air pressure is then built up inside of the handle assy causing the valve spool assy to return to it’s original position 
and reversing the sequence. 

 

Summary of Contents for GB731OS/206

Page 1: ...c 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1118 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...shooting 8 Overhaul 9 Parts List 10 11 DEXRON III Oil Safety Data 12 Nose Assembly Selection Chart 13 EU Conformity and Warranty 14 SPECIFICATIONS Hand Held Weight 5 75 lbs 2 6 kg Air pressure req d 90 100 p s i 6 2 6 9 bar Air consumption 16 SCF cycle 4 53 L cycle Hydraulic oil Automatic Transmission Oil Dexron III or equivalent Setting stroke 500 12 7mm Rated pull load 4 800 lbs 21 4 kN Noise le...

Page 3: ...ersonal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all ...

Page 4: ...he air below the air piston assy is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assy connected to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The oil from the rear of the head cylinder assy is di...

Page 5: ...704343 Clean dry air is recommended WARNING Ensure air hose is securely connected to avoid possible hose whipping 3 Disconnect air hose from tool 4 Select proper Nose Assembly screw collet and anvil onto the tool and attach securely See proper data sheet for further instructions ASSEMBLY INSTRUCTIONS Disconnect tool from power source On front of GB731OS 206 Installation tool remove screw and stop ...

Page 6: ...performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Dispose of Hydraulic Oil in accordance with all environmental regulations applicable in your area WARNING Read MSDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirements for service and care will exten...

Page 7: ...er 731910 down on top of handle assy 722132 being careful not to tear o ring S832 and gasket 704129 on top of handle assy 722132 Install button head cap screws A 928 and torque evenly to 35 40 inch lbs WARNING When replacing a small amount of oil cycle tool to rear position While still holding actuator lever assy 704343 disconnect air supply 6 Remove front button head cap screw 402482 and stat o s...

Page 8: ... may be blocked or damaged Hole diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks shou...

Page 9: ...an be achieved by the use of Service Kit 731007 which contains a complete set of o rings back up rings screws washers and gasket A 1395 T HANDLE WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SPRING REMOVAL TOOL S1178 VALVE EXTRACTOR 745163 FILL BOTTLE ASSEMBLY Part No Description A 1395 T Handle Wrench 704150 Packi...

Page 10: ...end cap 731903 Push against piston 731909 to slide it out of rear of head cylinder 731910 Be careful not to damage threads or cause burrs on polished piston 731909 surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four button head cap screws A 928 uniformly to 40 inch lbs to prevent leakage around the gasket 70412...

Page 11: ...r cylinder 731237 To reassemble the handle assy 722132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 731333 and tap the piston rod assy 731333 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut ...

Page 12: ... will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques suc...

Page 13: ...37OS 1 8 4A 206G 27OS 4A 206G 37OS 5 32 5A 206G 27OS 5A 206G 37OA 3 16 6A 206G 27OS 6A 206G 37OS 1 4 SMLS08 206G 27OS SMLS08 206G 37OS 13 64 ASP06 206G 27OS ASP06 206G 37OS 17 64 ASP08 206G 27OS ASP08 206G 37OS 21 64 ASP10 206G 27OS ASP10 206G 37OS 1 8 MBC04 206G 27OS MBC04 206G 37OS 5 32 MBC05 206G 27OS MBC05 206G 37OS 3 16 MBC06 206G 27OS MBC06 206G 37OS 13 64 GS8 206G 32OS GS8 206G 42OS 17 64 G...

Page 14: ...ty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPL...

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