Gage Bilt GB722 Original Instructions Manual Download | Manualshive

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E

-

MAIL US FOR A DISTRIBUTOR NEAR YOU.

INSTALLATION TOOL

GB722/568

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

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1500 Fax: +1 (586) 226

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1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

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Summary of Contents for GB722

Page 1: ...DWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU INSTALLATION TOOL GB722 568 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ions 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB722 568 8 How to use the GB722 568 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting Adjusting the Stroke 12 Overhaul 13 15 Parts Lists 16 17 DEXRON III Oil Safety Data SDS 18 Nose Assembly Selection Chart Setting and Adjusting Stroke 20 ...

Page 3: ...anty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty ar...

Page 4: ...pneumatic hydraulic installation tool designed specifically for the efficient installation of 5 32 3 16 only HUCKRIMP krimpnuts with a crimping action that deforms the nut to provide accurate installation loads It 7 6 mm fastener setting stroke and a rated pull load of 4 770 lbs 21 22 kN with 90 psi 6 2 bar air pressure at the air inlet The GB722 568 installation tool operates on 90 to 100 psi 6 2...

Page 5: ...5 11 21 REV 5 22 GB722 568 INSTALATION TOOL DESCRIPTION OF FUNCTIONS Image may not reflect actual tool Hydraulic Hose Air Line Air Actuator Cylinder Bleed Screw Handle Assembly Air Inlet ...

Page 6: ...0 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortab...

Page 7: ... the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the back side of the rear of the head piston moving it forward The internal parts on the nose assembly are also moving forward thus starting the installation process As the nose assembly encounters resistance...

Page 8: ...fied and trained operators shall install adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be pre...

Page 9: ... persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Ensure there is adequate clearance for tool and operator hands WARNIN...

Page 10: ... 100 p s i 6 2 6 9 bar Max equipped with a filter regulator to prevent wear Check tool and nose assembly for damage Replace Repair if necessary See Overhaul pgs 13 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycl...

Page 11: ... down for 2 3 seconds between cycles to re move any air from the tool DISCONNECT AIR FROM TOOL remove the air bleeder assembly 704153 and reinstall button head cap screw 402482 and stat o seal S572 on from manifold handle 744303 1 Torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten This will ensure the removal of any air from the hydraulic system and is replaced with oil FILLING PROCEDURE requi...

Page 12: ... 704146 Replace or reset Valve spring installation tool assembly 704262 is recommended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool assembly 704163 is recommended 7 COLLAR OF HUCKRIMP FASTENER NOT SWAGED COMPLETELY a Tool operating improperly see above troubleshooting b Scored anvil c Improper stroke S...

Page 13: ... Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure WARNING Ensure air hose is securely connected to avoid possible hose whipping Air Actuated Tools only WARNING Do not dry cycle or actuate tool without fastener in place Damage to the nose assembly could occur WARNING Incorrect stroke will damage the nose assembly Perform overhaul in a cl...

Page 14: ...l WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on Gage Bilt procedures WARNING Disconnect tool from its power source before performing overhaul Severe personal injury may occur if power source is not...

Page 15: ...assembly 704151 when inserted into top of power cylinder 722134 To reassemble the handle assembly 722132 1 Reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs 61 Nm 2 Attach the seal guide 704152 to the piston rod assembly 722133 and tap the piston rod assembly 722133 through the packing plug 704118 3 Atta...

Page 16: ...16 11 21 REV 5 22 GB722 568 INSTALATION TOOL PARTS LIST ...

Page 17: ...17 11 21 REV 5 22 GB722 568 INSTALATION TOOL PARTS LIST ...

Page 18: ... this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non com...

Page 19: ...19 11 21 REV 5 22 GB722 568 INSTALATION TOOL This page intentionally left blank ...

Page 20: ...A REGISTERED TRADEMARK LA CO INDUSTRIES HUCK KRIMP AND HUCK ARE REGISTERED TRADMARKS OF HOWMET AEROSPACE GB722 568 ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately FASTENER DIAMETER STRAIGHT 5 32 KS05 568 11 3 16 KS06 568 11 GAGE BILT CERTIFIES THE GB722 568 WILL INSTALL THE ABOVE FASTENERS NAS4445 NAS44...

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