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REV.   1/15 

 

S/N: 1753 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

OVERHAUL 

 

WARNING

Disconnect tool from its air source before performing overhaul. 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a regular daily 

 

basis for  damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt 

 

procedures.

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection.  Do not look in Front 

 

of tool or rear of tool when installing fastener.  

 

WARNING:  

Depress lever assy and disconnect from air, with the piston in the rear position, before overhaul.  

 

 

Severe personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing  

 

 

 

piston rod assy downward with head cylinder removed. Hydraulic oil will eject forcibly from handle  

 

 

 

assy.

 

 

The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings. Use extreme 
care during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing 
seals, always apply a good lubricant, such as Lubriplate®, to the surfaces. It is recommended that tool kit (GB704TK) be used to 
facilitate overhaul. A complete overhaul can be achieved by the use of Service Kit (722004) which contains a complete set of o'rings, 
back-up rings, screws, washers and gasket. It is recommended that this service kit be kept available for spare parts. 

756610 STEM CATCHER BAG

704149

PISTON ROD WRENCH

704151

POWER CYLINDER TOOL

704152

SEAL GUIDE

704150

PACKING PLUG WRENCH

704153

BLEEDER BOTTLE

704162

VALVE SPRING

INSTALLATION TOOL

704163

VALVE SLEEVE

REMOVAL TOOL

S1178

VALVE EXTRACTOR

(756610 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY)

 

Part No.

Description

704149

Piston Rod Wrench

704150

Packing Plug Wrench

704151

Power Cylinder Tool

704152

Seal Guide

704153

Bleeder Bottle

S1178

Valve Extractor

704162

Valve Spring Installation Tool

704163

Valve Sleeve Removal Tool 

GB704TK Service Tool Kit Includes:

REMOVING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Air actuator assy can break if not careful.

 

 

1.  Remove actuator lever assy (704343) including pin. 
2.  With actuator lever assy (704343) removed, insert a 5/8” (15.9 mm) open end 
 

box wrench around air actuator assy (704130). 

 

3.    Loosen the air actuator assy (704130). 

 

4.    Remove wrench. Unthread and remove the air actuator assy (704130) with 

 

fingers from the handle assy (722132). 

 

INSTALLING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Do not over tighten air actuator assy. Snug tighten only.

 

 

1.  Apply Teflon® tape onto threads of air actuator assy (704130) one to two wraps. 
2.  Thread the air actuator assy (704130) all the way into handle assy (722132) with fingers. 
3.  Insert and turn 5/8” (15.9 mm) wrench and snug tight approximately 1/4-1/2 turn.  
4.  Re-attach the actuator lever assy (704343) with pin. 

Summary of Contents for GB722

Page 1: ...4766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 1753 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...Dexron III or equivalent Setting stroke 590 15 0 mm Rated pull load 4 700 lbs 20 91 kN Noise level 81 5 dB A Vibration Tested No Hazards Found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB722 5 Description Operation and Maintenance 6 Filling Bleeding and Troubleshooting 7 Overhaul Disassembly and Parts Lists 8 10 DEXRON III Oil Safety Data 11 Nose Assembl...

Page 3: ...al injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times...

Page 4: ...ic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is released Air pressure is then built up inside of the handle causing the valve spool...

Page 5: ...ew in your air fitting 2 Attach Deflector 752122 to rear of Head Cylinder Assy 752119 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing air actuator assy Clean dry air is recommended WARNING Ensure air hose ...

Page 6: ... and cautions WARNING Disconnect tool from its power source before performing maintenance WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Dispose of Hydraulic Oil in accordance with applicable regulations WARNING Read MSDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirem...

Page 7: ... bleeder assy 704153 and connect tool to air line Cycle ten to twenty times to fully circulate oil through hydraulic system 5 DISCONNECT AIR FROM TOOL Remove air bleeder assy 704153 install button head cap screw 402482 and stat o seal S572 on the head cylinder assy 752119 Torque 35 40 inch lbs Reconnect air supply Cycle tool 5 6 times and check stroke of 590 15 0 mm See below We recommend using di...

Page 8: ...ch contains a complete set of o rings back up rings screws washers and gasket It is recommended that this service kit be kept available for spare parts 756610 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYLINDER TOOL 704152 SEAL GUIDE 704150 PACKING PLUG WRENCH 704153 BLEEDER BOTTLE 704162 VALVE SPRING INSTALLATION TOOL 704163 VALVE SLEEVE REMOVAL TOOL S1178 VALVE EXTRACTOR 756610 CATCH...

Page 9: ...ton 752507 to slide it out of head cylinder assy 752119 Be careful not to damage threads or cause burrs on polished piston rod surface WARNING Dispose of Hydraulic Oil in accordance with applicable regulations The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the four socket head cap screws A 928 uniformly to 40 inch lbs to p...

Page 10: ...r tool 704151 when inserted into top of power cylinder 722134 To reassemble the handle assy 722132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 722133 and tap the piston rod through the packing plug 704118 Attach air piston assy 704121 and flexlock...

Page 11: ...will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such...

Page 12: ...52B 20 ASP08 752B 45 ASP08 751B 54RA ASP08 752A 43OS 21 64 ASP10 713 20 ASP10 713 45 ASP10 204D 27OS ASP10 204D 37OS 1 8 MBC04 752C 20 MBC04 752C 45 MBC04 751C 54RA MBC04 752A 43OS 5 32 MBC05 752C 20 MBC05 752C 45 MBC05 751C 54RA MBC05 752A 43OS 3 16 MBC06 752B 20 MBC06 752B 45 MBC06 751C 54RA MBC06 752A 43OS 8 32 GS8 752C 20 GS8 752C 45 GS8 751B 54RA GS8 752A 43OS 10 32 GS10 752B 20 GS10 752B 45 ...

Page 13: ...the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GE...

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