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GB703SRAVT Installation Tool.

 

6

 

REV 6/22

 

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage equip

-

  

ment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB703SRAVT

Page 1: ...DWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SRAVT INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...s 5 Warnings 6 Principle of Operation 7 How to set up the GB703SRAVT 8 How to use the GB703SRAVT 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 14 Parts Lists 15 How to Install Evacuation Tube Vacuum 16 Nose Assembly Selection Chart 17 Hydraulic Powerunits 18 Alternative Styles 19 21 Accessories 22 24 ...

Page 3: ...sequent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MER...

Page 4: ...allation tool designed specifically for the efficient installation of blind rivets This tools unique split system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 3 5 lbs 1 59 kg The GB703SRAVT split handle installation tool operates in conjunction with the GB808V series powerunits The GB703SRAVT comes with 8 ft 2 4 m of hose UNLESS ORDE...

Page 5: ...n Tool 5 REV 6 22 DESCRIPTION OF FUNCTIONS Lanyard Assembly Head Cylinder Assembly Actuator Assembly Air Line RETURN Hydraulic PULL Hose Pintail Evacuation Tube Air Line Feed from Regulator to Actuator Bleed Port Hanger Grip ...

Page 6: ...Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable...

Page 7: ...head cylinder causing the piston assembly to move to the rear position The internal components of the attached nose assembly are also moving with the piston assembly starting the fastener installation When the fastener installation is completed and the actuator is released the air valve shifts and directs the air pressure to the front side of the air piston assembly reversing the sequence The spen...

Page 8: ...sible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Do not operate this tool without deflector pintail catcher bag or pintail collection bottle in place CAUTION Do not use beyond the design intent USER QUICK DISCONNECT FITTING A 204 RED SHIPPING PLUG AIR OUTLET A 1291 REGULATOR The powerunit is shipped with a red plastic plug in t...

Page 9: ... specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connections are secure Ve...

Page 10: ...there are no leaks during use See hydraulic thread preparation below Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basi...

Page 11: ...n required Do NOT drain reservoir below minimum 8 On last cycle of oil hold actuator assembly 703532 down Install socket head cap screw 402482 and stat o seal S572 prior to releasing the actuator assembly 703532 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 9 Check stroke of 800 20 3 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actua...

Page 12: ... assembly clean jaws in mineral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail too short for jaws to properly grip Select proper grip length fastener e Excessive gap between sheets Reduce gap before attempting to install fastener 5 NOSE ASSEMBLY WON T ACCEPT FASTENER PINTAIL a Spent fastener stem may be jamm...

Page 13: ... 403237 DO NOT USE TEFLON TAPE OVERHAUL WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on Gage Bilt procedures WARNING Disconnect too...

Page 14: ...R ASSEMBLY 703532 1 After replacing o rings on actuator assembly 703532 insert actuator assembly 703532 into manifold head assembly 704329 Note direction in picture provided and push with thumb until it stops 2 Tap pin 703543 back into manifold head assembly 704329 locking actuator assembly 703532 into manifold head assembly 704329 3 Assemble manifold head assembly 704329 and head cylinder assembl...

Page 15: ...03SRAVT Installation Tool 15 REV 6 22 PARTS LIST Apply Vibra tite pt 405125 to all nose assembly threads and allow it to set 20 minutes prior to assembly EVACUTATION TUBING SOLD SEPARATELY SEE CHART PG 17 ...

Page 16: ...GB703SRAVT Installation Tool 16 REV 6 22 HOW TO INSTALL EVACUATION TUBE VACUUM Sold Separately SEE TABLE 1 ON PG 17 ...

Page 17: ...GTH THE NOSE EXTENDS FROM THE TOOL I E 20 2 0 INCHES A CODE NAS1398A NAS1399A MS20600 SERIES MS 9SP PT BACR15CC CF DA 703595 703596 703626 703626 A 217 A 217 NUTPLATE RIVET CCR244 264 274 3 32 1 8 4 3NP 5N 3NP 703 18SRV 1 5N 703 18SRV 2 MONOBOLT RIVET PLASTIC SPLIT RIVET TABLE 1 T RIVET 10248 10205 A VEX KLA M P TITE HEM LOK A ND M ONOB OLT A RE REGISTERED TRA DEM A RKS OF A VDEL UK LIM ITED M A G...

Page 18: ...ose Kits available to 26 ft 7 92 m Pressure 4 000 lbs 177 93kN 90 PSI 6 2 bar Fast Acting Cylinder Requires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar GB808 Dimensions weight shown below For all other models dimensions weights contact Gage Bilt WEIGHT 40 lbs 18 1 HEIGHT 16 5 419 1 mm WIDTH 9 0 228 6 mm LENGTH 24 609 6 mm GB808HVB HANGING POWERUNIT WITH VACUUM Sold Separately ...

Page 19: ... nose assembly All other nose tips must be ordered separately When ordering tool fastener specific contact Gage Bilt for more information VT installation tools are not furnished with the nose assemblies above and must be ordered for your specific fastener OPTIONS The GB703 series installation tools may be ordered with a vacuum system Gage Bilt offers two varieties see below Order GB703 series inst...

Page 20: ... Installation Tool 20 REV 6 22 GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 kg Entire tool weight 4 50 lbs 2kg Pull load 2 200 9 8 kN Alternative Styles Sold Separately Images may not reflect actual tool ...

Page 21: ...N Standard Hyd Hose Length 3ft 1 5m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN Standard Hyd Hose Length 8ft 2 4m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available Images may not reflect actual tools ...

Page 22: ...on the GB703 Installation Tool Sold Separately L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Adapters Adapts 352 Series Nose Assemblies to GB703 Tool Sold Separately GB703SRAVT ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not ref...

Page 23: ...GB703SRAVT Installation Tool 23 REV 6 22 This page intentionally left blank ...

Page 24: ...mation TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION CE Approved ...

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