Gage Bilt GB703SRAVT Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB703SRAVT

INSTALLATION TOOL

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB703SRAVT

Page 1: ...DWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SRAVT INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...s 5 Warnings 6 Principle of Operation 7 How to set up the GB703SRAVT 8 How to use the GB703SRAVT 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 14 Parts Lists 15 How to Install Evacuation Tube Vacuum 16 Nose Assembly Selection Chart 17 Hydraulic Powerunits 18 Alternative Styles 19 21 Accessories 22 24 ...

Page 3: ...sequent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MER...

Page 4: ...allation tool designed specifically for the efficient installation of blind rivets This tools unique split system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 3 5 lbs 1 59 kg The GB703SRAVT split handle installation tool operates in conjunction with the GB808V series powerunits The GB703SRAVT comes with 8 ft 2 4 m of hose UNLESS ORDE...

Page 5: ...n Tool 5 REV 6 22 DESCRIPTION OF FUNCTIONS Lanyard Assembly Head Cylinder Assembly Actuator Assembly Air Line RETURN Hydraulic PULL Hose Pintail Evacuation Tube Air Line Feed from Regulator to Actuator Bleed Port Hanger Grip ...

Page 6: ...Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable...

Page 7: ...head cylinder causing the piston assembly to move to the rear position The internal components of the attached nose assembly are also moving with the piston assembly starting the fastener installation When the fastener installation is completed and the actuator is released the air valve shifts and directs the air pressure to the front side of the air piston assembly reversing the sequence The spen...

Page 8: ...sible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Do not operate this tool without deflector pintail catcher bag or pintail collection bottle in place CAUTION Do not use beyond the design intent USER QUICK DISCONNECT FITTING A 204 RED SHIPPING PLUG AIR OUTLET A 1291 REGULATOR The powerunit is shipped with a red plastic plug in t...

Page 9: ... specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connections are secure Ve...

Page 10: ...there are no leaks during use See hydraulic thread preparation below Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basi...

Page 11: ...n required Do NOT drain reservoir below minimum 8 On last cycle of oil hold actuator assembly 703532 down Install socket head cap screw 402482 and stat o seal S572 prior to releasing the actuator assembly 703532 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 9 Check stroke of 800 20 3 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actua...

Page 12: ... assembly clean jaws in mineral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail too short for jaws to properly grip Select proper grip length fastener e Excessive gap between sheets Reduce gap before attempting to install fastener 5 NOSE ASSEMBLY WON T ACCEPT FASTENER PINTAIL a Spent fastener stem may be jamm...

Page 13: ... 403237 DO NOT USE TEFLON TAPE OVERHAUL WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on Gage Bilt procedures WARNING Disconnect too...

Page 14: ...R ASSEMBLY 703532 1 After replacing o rings on actuator assembly 703532 insert actuator assembly 703532 into manifold head assembly 704329 Note direction in picture provided and push with thumb until it stops 2 Tap pin 703543 back into manifold head assembly 704329 locking actuator assembly 703532 into manifold head assembly 704329 3 Assemble manifold head assembly 704329 and head cylinder assembl...

Page 15: ...03SRAVT Installation Tool 15 REV 6 22 PARTS LIST Apply Vibra tite pt 405125 to all nose assembly threads and allow it to set 20 minutes prior to assembly EVACUTATION TUBING SOLD SEPARATELY SEE CHART PG 17 ...

Page 16: ...GB703SRAVT Installation Tool 16 REV 6 22 HOW TO INSTALL EVACUATION TUBE VACUUM Sold Separately SEE TABLE 1 ON PG 17 ...

Page 17: ...GTH THE NOSE EXTENDS FROM THE TOOL I E 20 2 0 INCHES A CODE NAS1398A NAS1399A MS20600 SERIES MS 9SP PT BACR15CC CF DA 703595 703596 703626 703626 A 217 A 217 NUTPLATE RIVET CCR244 264 274 3 32 1 8 4 3NP 5N 3NP 703 18SRV 1 5N 703 18SRV 2 MONOBOLT RIVET PLASTIC SPLIT RIVET TABLE 1 T RIVET 10248 10205 A VEX KLA M P TITE HEM LOK A ND M ONOB OLT A RE REGISTERED TRA DEM A RKS OF A VDEL UK LIM ITED M A G...

Page 18: ...ose Kits available to 26 ft 7 92 m Pressure 4 000 lbs 177 93kN 90 PSI 6 2 bar Fast Acting Cylinder Requires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar GB808 Dimensions weight shown below For all other models dimensions weights contact Gage Bilt WEIGHT 40 lbs 18 1 HEIGHT 16 5 419 1 mm WIDTH 9 0 228 6 mm LENGTH 24 609 6 mm GB808HVB HANGING POWERUNIT WITH VACUUM Sold Separately ...

Page 19: ... nose assembly All other nose tips must be ordered separately When ordering tool fastener specific contact Gage Bilt for more information VT installation tools are not furnished with the nose assemblies above and must be ordered for your specific fastener OPTIONS The GB703 series installation tools may be ordered with a vacuum system Gage Bilt offers two varieties see below Order GB703 series inst...

Page 20: ... Installation Tool 20 REV 6 22 GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 kg Entire tool weight 4 50 lbs 2kg Pull load 2 200 9 8 kN Alternative Styles Sold Separately Images may not reflect actual tool ...

Page 21: ...N Standard Hyd Hose Length 3ft 1 5m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN Standard Hyd Hose Length 8ft 2 4m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available Images may not reflect actual tools ...

Page 22: ...on the GB703 Installation Tool Sold Separately L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Adapters Adapts 352 Series Nose Assemblies to GB703 Tool Sold Separately GB703SRAVT ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not ref...

Page 23: ...GB703SRAVT Installation Tool 23 REV 6 22 This page intentionally left blank ...

Page 24: ...mation TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION CE Approved ...

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