Gage Bilt GB703SR8V Instructions Manual Download | Manualshive

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Rev. 4/23

GB703SR8V INSTALLATION TOOL.

TABLE OF CONTENTS

Page

EU Conformity and Warranty

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3

Description and Technical Specifications

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4

Description of Functions

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5

Warnings

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6

Principle of Operation

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7

How to set

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up the GB703SR8V

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8

How to use the GB703SR8V

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9

Maintenance and Hydraulic Thread Preparation

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10

Filling

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11

Bleeding

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12

Troubleshooting & How to Clean Vacuum Regulator

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13

Overhaul

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14

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16

Parts Lists

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17

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18

DEXRON® III Oil Safety Data (SDS)

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19

Nose Assembly Selection Chart / Accessories

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20

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24

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Summary of Contents for GB703SR8V

Page 1: ...WIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB703SR8V INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www...

Page 2: ...n of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SR8V 8 How to use the GB703SR8V 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How...

Page 3: ...or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any...

Page 4: ...68 kg It has a 780 19 81 mm fastener setting stroke The GB703SR8V split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 p s i 6 2 bar providing maximum efficienc...

Page 5: ...S Lever Assembly Actuator Head Cylinder Assembly Nose Assembly Air Line Hydraulic Hose Pull Handle Assembly Air Inlet Vacuum Tube Image may not reflect actual tool Vacuum Vacuum Bottle Bushing assembl...

Page 6: ...consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good working...

Page 7: ...on to move to the rear of the head cylinder The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is c...

Page 8: ...and all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer...

Page 9: ...there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may...

Page 10: ...ify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use See...

Page 11: ...704129 button head cap screws A 928 and manifold handle 744303 to handle assembly 744129 keeping hydraulic hose A 317 towards plug 704313 Torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4...

Page 12: ...o seal S572 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 81 mm using instructions a thru c and diagrams below We r...

Page 13: ...leeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly compon...

Page 14: ...not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 5 000 psi 344 8 bar working pressure WARNING Ensure...

Page 15: ...including pin 2 With actuator lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove w...

Page 16: ...ssembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 740136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 Wi...

Page 17: ...17 Rev 4 23 GB703SR8V INSTALLATION TOOL PARTS LIST...

Page 18: ...18 Rev 4 23 GB703SR8V INSTALLATION TOOL PARTS LIST...

Page 19: ...is material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if yo...

Page 20: ...NCLUDED WITH TOOL UNLESS TOOL WAS ORDERED SET UP FOR A SPECIFIC RIVET 2 NOSE ASSEMBLIES WITH A 734A OR 743 24 DESIGNATION I E 8N 743 24SRV MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 ALUMINUM RIVET ST...

Page 21: ...er GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are...

Page 22: ...2 Series Nose Assemblies to GB703 Tool Sold Separately Fill Bottle 745263 Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9...

Page 23: ...23 Rev 4 23 GB703SR8V INSTALLATION TOOL This page intentionally left blank...

Page 24: ...ly DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A RE...

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