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4/12 Rev. 1/17 

 

S/N: 3191 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

 

SAFETY WARNINGS 

GENERAL SAFETY RULES: 

 

1.  For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the  

  assembly power tool for non-threaded mechanical fasteners. 
2. Only qualified and trained operators should install, adjust or use the assembly power 
  tool for non threaded mechanical fasteners. 
3. Do not modify this assembly power tool for non-threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator. 

4. Do not discard safety instructions; give them to the operator. 
5. Do not use assembly power tool for non-threaded mechanical fasteners if it has been damaged. 
6. Tools shall be inspected periodically to verify all ratings and markings required are 

legible. The employer/user shall contact the manufacturer to obtain replacement 
marking labels when necessary. 

 7

Air under pressure can cause severe injury. 

 8

Always shut off air supply, drain hose of air pressure and disconnect tool from air 
supply when not in use, before changing accessories or when making repairs. 

 9

Never direct air at yourself or anyone else. 

 10

Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings. 

11

Cold air shall be directed away from hands. 

12

Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whipcheck safety cables shall be used to safeguard against possible 
hose-to-tool or hose-to-hose connection failure. 

13

Do not exceed the maximum air pressure stated on the tool or manual. 

14

Never carry an air tool by the hose. 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS: 

 

1

Air under pressure can cause severe injury. 

2

Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs. 

3

Never direct air at yourself or anyone else. 

4

Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings. 

5

Cold air shall be directed away from hands. 

6

Whenever universal twist couplings (claw couplings) are used, lock pins shall be in-

stalled and whipcheck safety cables shall be used to safeguard against possible hose
-to-tool or hose-to-hose connection failure. 

7

Do not exceed the maximum air pressure stated on the tool or manual. 

8

Never carry an air tool by the hose. 

 

PROJECTILE HAZARDS: 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories. 

2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose 

assembly itself can generate high-velocity projectiles. 

3. Always wear impact resistant eye protection during operation of the tool. The grade of 

protection required should be assessed for each use. 

4. The risk to others should also be assessed at this time. 
5. Ensure that the workpiece is securely fixed. 
6. Check that the means of protection from ejection of fastener and/or stem is in place 
  and operative (such as the deflector). 
7. Forcible ejection of the mandrel from the front of the nose assembly is possible. 

OPERATING HAZARDS: 

 

1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, 
  cuts, abrasions and heat. Wear suitable gloves to protect hands. 
2. Operators and maintenance personnel shall be physically able to handle the bulk, 
  weight and power of the tool. 
3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available. 

4. Maintain a balanced body position and secure footing. 
5. Release the start-and-stop device in the case of interruption of energy supply. 
6. Use only lubricants recommended by the manufacturer. 
7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool. 

8. If the tool is fixed to a suspension device, make sure that fixation is secure. 
9. Beware of the risk of crushing or pinching if nose equipment is not fitted. 
10. Due to the tool weight, it is recommended safety shoes be worn during operation. 
11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 
 

prolonged use is expected. 

 

 

REPETITIVE MOTIONS HAZARDS: 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body. 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 
should change posture during extended tasks; this can help avoid discomfort and 
fatigue. 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 
  throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 
  signs should not be ignored. The operator should tell the employer and consult a 
  qualified health professional. 
 

 

ACCESSORY HAZARDS: 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory. 
2. Use only sizes and types of accessories recommended by the manufacturer. Do not 

use other types or sizes of accessories. 

 

 

WORKPLACE HAZARDS: 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 
hose. 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines. 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power. 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 
  damaged by the tool. 
 

 

NOISE HAZARDS: 

 

1.  Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-
fore, risk assessment and the implementation of appropriate controls for these haz-
ards are essential. 

2. Appropriate controls to reduce the risk may include actions such as damping materials 
  to prevent workpieces from “ringing”. 
3. Use hearing protection in accordance with employer's instructions and as required by 
  occupational health and safety regulations. 
4. Operate and maintain the assembly power tool for non-threaded mechanical fasteners 
  as recommended in the instruction handbook, to prevent an unnecessary increase in 
  the noise level. 
5. Select, maintain and replace the consumable/inserted tool as recommended in the 
  instruction handbook, to prevent an unnecessary increase in noise. 
6. If the power tool has a silencer, always ensure that it is in place and in good working 
  order when the power tool is being operated. 
 
 

VIBRATION HAZARDS: 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 
  the hands and arms. 
2. Wear warm clothing when working in cold conditions and keep your hands warm and 
  dry. 
3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 
  hands, stop using the assembly power tool for non-threaded mechanical fasteners, 
  tell your employer and consult a physician. 
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 
  can then be used to support the tool. 
 
 

 

TERMS AND SYMBOLS 

- Product complies with requirements 

- Hearing protection and eye protection 

 WARNINGS 

Must be understood to avoid severe  

  

 

personal injury.

 

 

 CAUTIONS 

show conditions that will damage equip-

  

ment and/or structure.

 

 

Notes 

are reminders of required procedures. 

 

- Read manual prior to using equipment  

- Wear safety boots 

Summary of Contents for GB703

Page 1: ...FOR A DISTRIBUTOR NEAR YOU GB703 ORIGINAL INSTRUCTIONS S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ... 3 Description and Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Setup the GB703 8 How to use the GB703 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data Sheet SDS 17 Nose Assembly selection chart accessories 18 20 ...

Page 3: ... incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPR...

Page 4: ...ide range of blind rivets It weighs 4 50 lbs 2 kg and can be operated in any position with one hand It has a 780 19 8 mm rivet setting stroke and a rated pull load of 2200 lbs 9 8 kN with 90 psi 6 2 bar air pressure at the air inlet The GB703 riveter operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar air pressure the GB703 d...

Page 5: ...5 4 12 Rev 1 17 S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Inlet Actuator Handle Head Cylinder Deflector Nose Assembly ...

Page 6: ...terruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight...

Page 7: ...into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is released Air pressure is then built up inside of the handle assy causing the valve spool assy to ...

Page 8: ...exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to pre...

Page 9: ...als Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull rivet in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from op...

Page 10: ...power source before performing maintenance cleaning or when replacing worn or damaged components Severe personal injury may occur if power source is not disconnected WARNING Read SDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirements daily will extend the life of your tool Only use a clean dry air supply s...

Page 11: ...l button head cap screw 402482 and stat o seal S572 on head cylinder assy 703109 and torque to 35 40 inch lbs Do not over tighten Reconnect air and cycle tool five more times 7 Check tool stroke of 780 min 19 8 mm We recommend using dial calipers With the actuator lever assy released 704343 check dimension A While holding actuator lever assy 704343 in check dimension B Subtract dimension A from di...

Page 12: ...le diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS F...

Page 13: ...may occur if power source is not disconnected WARNING Excessive contact with hydraulic oil and lubricants should be avoided See SDS documents for all applicable materials WARNING When operating repairing or overhauling tool wear approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated ...

Page 14: ...TUATOR ASSY AIR 1 Apply Teflon tape onto threads of actuator assy air 704130 one to two wraps 2 Thread the actuator assy air 704130 all the way into handle assy 704132 with fingers 3 Insert and turn 5 8 15 9 mm open end box wrench and snug tight approximately 1 4 1 2 turn ACTUATOR AIR WARNING Disconnect tool from its power source before actuator removal or installation Severe personal injury may o...

Page 15: ...que packing plug 704118 to 45 foot lbs 2 Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 3 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs 4 Attach air piston assy 704121 to piston rod assy 704138 5 With the piston rod in the down position fill oil passage on top of handle assy 70...

Page 16: ...16 4 12 Rev 1 17 S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 17: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques s...

Page 18: ...703 18 1 13506 30617 40605 6SR 3 16 6T 703 18 1 10209 30617 40605 6T 1 4 3 8T 743 24 2 8T TLR RIVET 1 4 8TLR 743 24 2 8TLR 3 16 C6 734A 20 2 5 C6 1 4 4 C8 734A 20 2 5 C8 3 16 PH6 734A 20 2 5 PH6 1 4 4 PH8 734A 20 2 3 5 PH8 2 NOSE ASSEMBLIES WITH A 743 24 AND 734A 20 DESIGNATION I E 8N 743 24 MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 ALUMINUM RIVET STEEL MANDREL ONLY 100 PSI REQUIRED FOR ALL 1 4 ...

Page 19: ...19 4 12 Rev 1 17 S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 20: ...STANDARD V VACUUM W COLLECTOR BOTTLE VT VACUUM W EVACUATION TUBE NO DESIGNATION NO VACUUM Unless ordered rivet specific I E GB743 4N the GB743 series riveters are furnished with nose assembly 8N 743A 24 and spare nose tip 10204 to convert to 6N 743A 24 All other nose tips must be ordered separately When ordering tool rivet specific contact Gage Bilt for more information VT riveters are not furnish...

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