Gage Bilt GB703 Installation Manual Download

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INSTALLATION TOOL

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB703

ORIGINAL INSTRUCTIONS

S/N: 3191 AND ABOVE

PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.

44766 Centre Court Clinton Twp. MI 48038 USA

Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB703

Page 1: ...FOR A DISTRIBUTOR NEAR YOU GB703 ORIGINAL INSTRUCTIONS S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ... 3 Description and Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Setup the GB703 8 How to use the GB703 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data Sheet SDS 17 Nose Assembly selection chart accessories 18 20 ...

Page 3: ... incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPR...

Page 4: ...ide range of blind rivets It weighs 4 50 lbs 2 kg and can be operated in any position with one hand It has a 780 19 8 mm rivet setting stroke and a rated pull load of 2200 lbs 9 8 kN with 90 psi 6 2 bar air pressure at the air inlet The GB703 riveter operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar air pressure the GB703 d...

Page 5: ...5 4 12 Rev 1 17 S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Inlet Actuator Handle Head Cylinder Deflector Nose Assembly ...

Page 6: ...terruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight...

Page 7: ...into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is released Air pressure is then built up inside of the handle assy causing the valve spool assy to ...

Page 8: ...exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to pre...

Page 9: ...als Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull rivet in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from op...

Page 10: ...power source before performing maintenance cleaning or when replacing worn or damaged components Severe personal injury may occur if power source is not disconnected WARNING Read SDS documents for all applicable materials The performance of any tool depends upon good maintenance practices Following these minimal requirements daily will extend the life of your tool Only use a clean dry air supply s...

Page 11: ...l button head cap screw 402482 and stat o seal S572 on head cylinder assy 703109 and torque to 35 40 inch lbs Do not over tighten Reconnect air and cycle tool five more times 7 Check tool stroke of 780 min 19 8 mm We recommend using dial calipers With the actuator lever assy released 704343 check dimension A While holding actuator lever assy 704343 in check dimension B Subtract dimension A from di...

Page 12: ...le diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS F...

Page 13: ...may occur if power source is not disconnected WARNING Excessive contact with hydraulic oil and lubricants should be avoided See SDS documents for all applicable materials WARNING When operating repairing or overhauling tool wear approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated ...

Page 14: ...TUATOR ASSY AIR 1 Apply Teflon tape onto threads of actuator assy air 704130 one to two wraps 2 Thread the actuator assy air 704130 all the way into handle assy 704132 with fingers 3 Insert and turn 5 8 15 9 mm open end box wrench and snug tight approximately 1 4 1 2 turn ACTUATOR AIR WARNING Disconnect tool from its power source before actuator removal or installation Severe personal injury may o...

Page 15: ...que packing plug 704118 to 45 foot lbs 2 Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 3 Attach air piston assy 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs 4 Attach air piston assy 704121 to piston rod assy 704138 5 With the piston rod in the down position fill oil passage on top of handle assy 70...

Page 16: ...16 4 12 Rev 1 17 S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 17: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques s...

Page 18: ...703 18 1 13506 30617 40605 6SR 3 16 6T 703 18 1 10209 30617 40605 6T 1 4 3 8T 743 24 2 8T TLR RIVET 1 4 8TLR 743 24 2 8TLR 3 16 C6 734A 20 2 5 C6 1 4 4 C8 734A 20 2 5 C8 3 16 PH6 734A 20 2 5 PH6 1 4 4 PH8 734A 20 2 3 5 PH8 2 NOSE ASSEMBLIES WITH A 743 24 AND 734A 20 DESIGNATION I E 8N 743 24 MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 ALUMINUM RIVET STEEL MANDREL ONLY 100 PSI REQUIRED FOR ALL 1 4 ...

Page 19: ...19 4 12 Rev 1 17 S N 3191 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 20: ...STANDARD V VACUUM W COLLECTOR BOTTLE VT VACUUM W EVACUATION TUBE NO DESIGNATION NO VACUUM Unless ordered rivet specific I E GB743 4N the GB743 series riveters are furnished with nose assembly 8N 743A 24 and spare nose tip 10204 to convert to 6N 743A 24 All other nose tips must be ordered separately When ordering tool rivet specific contact Gage Bilt for more information VT riveters are not furnish...

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