Gage Bilt GB2581 Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR DISTRIBUTOR NEAR YOU.

S/N: 1068 AND ABOVE

PLEASE CONTACT GAGE BILT FOR

ALL OTHER SERIAL NUMBERS.

GB2581/GB2581A

INSTALLATION TOOL

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB2581

Page 1: ...OU S N 1068 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB2581 GB2581A INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ions 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB2581 GB2581A 8 How to use the GB2581 GB2581A 9 Maintenance and Hydraulic Thread Preparation 10 Troubleshooting 11 Overhaul 12 Stroke Limiter Relief Valve Installation Removal 13 Parts Lists GB2581 14 Parts Lists GB2581A 15 Nose Assembly Selection Chart and Approved Accessories 16 24 ...

Page 3: ...rred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED O...

Page 4: ...ckbolt and Magna Grip fasteners thru 3 8 diameter It weighs 6 6 lbs 2 99 kg and can be operated in any position It has a 1 000 25 4 mm fastener setting stroke and a rated pull load of 10 700 lbs 47 59 kN 7 400 psi 510 2 bar The GB2581 electric actuated installation tool operates on hydraulic pressure developed by the GB940 power unit set at 7 400 psi 510 2 bar maximum PULL pressure and 3 200 psi 2...

Page 5: ...ER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS GB2581 GB2581A Electric Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull Air line Air Actuator Hydraulic Hose Pull Hydraulic Hose Return Handle Deflector Deflector Images may not reflect actual tool ...

Page 6: ...itted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a co...

Page 7: ... onto the fastener pintail and pull the sheets together The anvil is forced forward swaging the collar into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the electric actuator air actuator is released the directional valve reverses oil flow to the back of the piston assembly and pushes the nose assembly off of the swaged fastener The ...

Page 8: ...valent rated for 10 000 psi 689 5 bar working pressure WARNING Do not operate this tool without deflector pintail catcher bag or pintail collection bottle in place CAUTION Do not use beyond the design intent 1 Set hydraulic power unit to the recommended pressure 7 400 psi 510 2 bar Max for the pull and 3 200 psi 220 6 bar Max for the return Gage Bilt pressure gage assembly 942280 sold separately i...

Page 9: ... s employer must assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that ther...

Page 10: ... couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return pg 8 Keep hydraulic system free of dirt Avoid letti...

Page 11: ...ruction manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace See hydraulic thread preparation pg 10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape See hydraulic thread preparation pg 10 b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings c Re...

Page 12: ...ectric actuated installation tool GB2581 only TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance ...

Page 13: ...be used Sold separately a Remove the relief valve that comes with the tool 258119 electric actuated 258021 air actuated from the piston assembly 258111 b Install 258157 relief valve sold separately into relief valve hole on 258111 piston assembly The end with 4 flats needs to face rear of the tool Then install 258152 stroke limiter sold separately over rear of 258111 piston assembly ensuring flat ...

Page 14: ...14 Rev 4 22 GB2581 S N 1068 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB2581 PARTS LIST ...

Page 15: ...15 Rev 4 22 GB2581 S N 1068 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB2581A PARTS LIST ...

Page 16: ...204D 27OS SB06 204D 37OS 1 4 SB08 755 23 SB08 755 48 SB08 204D 27OS SB08 204D 37OS SB08 205A 35 5 16 SB10 756 28 SB10 756 48 SB10 205A 35 3 8 SB12 756 28 SB12 756 48 SB12 205A 35 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 204D 27OS UBB05 204D 37OS 3 16 UBB06 745B 23 UBB06 745B 48 UBB06 204D 27OS UBB06 204D 37OS 1 4 UBB08 755 23 UBB08 755 48 UBB08 204D 27OS UBB08 204D 37OS UBB08 205A 35 5 16 UBB10 756 ...

Page 17: ...ter 258152 when used with adapter 353204 for 204 series noses See Chart pg 16 Sold Separately Relief Valve 258156 for 750 tool stroke Required with stroke limiter 258153 when used with adapter 745205 for 205 series noses See Chart pg 16 Sold Separately Stroke Limiter 258152 for 500 tool stroke Required with Relief Valve 258157 used with adapter 353204 for 204 series noses See Chart pg 16 Sold Sepa...

Page 18: ...s shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9m Hose Kit part 940705 GB940 38 includes the GB940 and 38 ft 11 6m Hos...

Page 19: ... of hydraulic installation tools The unit air powered air actuated and delivers up to 10 000 psi 689 48 bar working pressure The actuator on the installation tool remotely controls the hydraulic oil directional flow The unit consists of a two position air hydraulic pump four way control valve and relief valve mounted on the reservoir The rapid tool piston movement is obtained through a higher 12 c...

Page 20: ...ge Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt Installation tool Standard and Offset Collar Feeders Sold Separately STANDARD OFFSET COLLAR FEEDERS Approved for use on Gage Bilt CE installation ...

Page 21: ...rately SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt installation 3 SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS EASY FEED TUBE INSTALLATION Images may not reflect actual too...

Page 22: ...R BOWLS Sold Separately Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Page 23: ...23 Rev 4 22 GB2581 S N 1068 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 24: ...F FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information CE Approved ...

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