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8/16 REV 4/23

 

 

GB206

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500/ GB206

-

500A INSTALLATION TOOL

 

• 

Note: Gage Bilt does not recommend using a pneumatic lubricator or adding pneumatic oil to the air inlet on our tools or powerunits. 

 

 

Stroke limiters are designed for the protection of the operator and equipment. Failure to operate tool with a stroke limiter as required 

will result in damage to the nose assembly or tool and may result in personal injury. If you are unsure your nose assembly requires a 

stroke limiter, contact Gage Bilt.

 

 

When a shorter

-

stroke 

(.375”) 

tool is required, 206110 & 206112 relief valve & stroke limiter must be ordered. (Sold separately).

 

  1.

 

 To re

-

assemble or disassemble stroke limiter (206112) & relief valve (206110), see overhaul instructions (#1 thru #7) on pg. 12.

 

 

 

2.  To decrease stroke to 

.375” (9.5 

mm), remove relief valve (206109) from piston assembly (206211). Install stroke limiter (206112) 

     

and the relief valve (206110) (flats to rear of the tool) in the piston assembly (206211).

 

Relief Valve (206110)

 

STROKE LIMITER 

-

  INSTALLATION & REMOVAL

 

(For use when a shorter 

(.375”) 

tool stroke is required).

 

Relief valve (206110) & stroke limiter (206112) (Sold Separately).

 

Stroke Limiter (206112)

 

Piston Assembly (206211)

 

Stroke Limiter (206112)

 

Position relief valve 
flats to 

REAR

 of tool.

 

Images may not 

reflect actual tool.

 

Do 

NOT

 position relief valve   

 

 flats to front of tool.

 

Front of tool.

 

Rear of tool.

 

Summary of Contents for GB206-500

Page 1: ...MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GB206 500 GB206 500 A INSTALLATION TOOL OR...

Page 2: ...Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB206 500 GB206 500A 8 How to use the GB206 500 GB206 500A 9 Maintenance 10 Troubleshooting...

Page 3: ...epairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing...

Page 4: ...y weigh just over 3 lbs 1 36kg and can be operated in any position They have a 500 12 7mm fastener setting stroke and a rated pull load of 5 825 lbs 25 9 kN The GB206 500 electric actuated installatio...

Page 5: ...5 8 16 REV 4 23 GB206 500 GB206 500A INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Hydraulic Hose Pull Hydraulic Hose Return Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet...

Page 6: ...tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS H...

Page 7: ...er The anvil is forced over the collar swaging it into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston nears the end of its str...

Page 8: ...into piston assembly and tighten using hex key S H C S 206101 STOP 206102 WARNING Only qualified and trained operators shall install adjust or use the assembly power tool for non threaded mechanical...

Page 9: ...this equipment WARNING The users or the user s employer must assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and ope...

Page 10: ...y use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return Keep hydraulic system free of dirt Avoid letting coupl...

Page 11: ...OIL OVERHEATS a Powerunit motor rotation reversed Electrical connections reversed See powerunit instruction manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean...

Page 12: ...performing poorly or leaking a complete overhaul may be necessary Perform overhaul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Us...

Page 13: ...stroke limiter must be ordered Sold separately 1 To re assemble or disassemble stroke limiter 206112 relief valve 206110 see overhaul instructions 1 thru 7 on pg 12 2 To decrease stroke to 375 9 5 mm...

Page 14: ...14 8 16 REV 4 23 GB206 500 GB206 500A INSTALLATION TOOL GB206 500 GB206 500A PARTS LIST...

Page 15: ...3 MBC04 206H 37OS 3 5 32 MBC05 206H 27OS 3 MBC05 206H 37OS 3 3 16 MBC06 206H 27OS 3 MBC06 206H 37OS 3 13 64 GS8 206H 32OS GS8 206H 42OS 17 64 GS10 206H 32OS GS10 206H 42OS NOTE THE LAST 2 DIGITS OF TH...

Page 16: ...ion gages to certify correct swage installation Sold Separately Stroke Limiter 206112 Required with 206110 relief valve to reduce stroke to 375 9 5 mm Sold Separately Grip Gage GB105093 For NAS LOCKBO...

Page 17: ...Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 GB910 and pt 910701 12 ft Hose Kit...

Page 18: ...INSTALLATION TOOL Alternative Styles Sold Separately GB731OS 206 Stroke 500 12 7 mm Hand held weight 5 75 lbs 2 60 kg Pull load 4 800 21 4 kN GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight...

Page 19: ...19 8 16 REV 4 23 GB206 500 GB206 500A INSTALLATION TOOL This page intentionally left blank...

Page 20: ...TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADE MARK OF FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC Riveter Kits Available Sold Separa...

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