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Gage Bilt GB206-500/25, Instructions Manual

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Gage Bilt GB206-500/25 Instructions Manual Download Page 16

 

16

 

 

11/17 REV 4/23

 

 

GB206

-

500/25 / GB206

-

500/25A INSTALLATION TOOL

 

Relief Valve

 

#206110 

 

When a reduced stroke to 

.375” (9.5 

mm)

 

is required. 

 

(Sold Separately)

 

Gage Bilt also supplies pin & collar

 

swage inspection gages to certify

 

correct swage installation.

 

(Sold Separately)

 

Stroke Limiter

 

#206112 

 

Required with 206110 relief valve to reduce 

stroke to 

.375” (9.5 

mm).

 

(Sold Separately)

 

Grip Gage #GB105093

 

For NAS LOCKBOLTS and blind fasteners

 

 

(Sold Separately)

 

Accessories Cont.

 

 

Approved for use on Gage Bilt CE installation tools and/or other manufacturer

’

s CE approved tools of similar design. 

 

(Sold Separately)

 

Summary of Contents for GB206-500/25

Page 1: ...AIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GB206 500 25 GB206 500 25 A INSTALLATION TOOL ORIGINAL INSTRUCTIONS GAGE BILT MADE in USA ...

Page 2: ...chnical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB206 500 25 GB206 500 25A 8 How to use the GB206 500 25 GB206 500 25A 9 Maintenance 10 Troubleshooting 11 Overhaul 12 Stroke Limiter Installation and Removal 13 Parts Lists 14 Nose Assembly Selection Chart 15 Accessories 16 20 ...

Page 3: ...n repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WA...

Page 4: ...ter They weigh just over 3 lbs 1 36kg and can be operated in any position They have a 500 12 7mm fastener setting stroke and a rated pull load of 5 825 lbs 25 9 kN The GB206 500 25 electric actuated installation tool operates on hydraulic pressure developed by the GB947 Powerunit set at 5 700 psi 393 0 bar maximum PULL pressure and 2 400 psi 165 5 bar maximum RETURN pressure The tool comes equippe...

Page 5: ...1 17 REV 4 23 GB206 500 25 GB206 500 25A INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Hydraulic Hose Pull Hydraulic Hose Return Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet ...

Page 6: ...o the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable post...

Page 7: ... together The anvil is forced over the collar swaging it into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston nears the end of its stroke it exposes flats on the back of the relief valve These flats dump oil back to the powerunit tank When the button is released the directional valve reverses oil flow to the back of the pisto...

Page 8: ...raw bar into piston assembly and tighten using hex key S H C S 206101 STOP 206102 WARNING Only qualified and trained operators shall install adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling ...

Page 9: ...handling this equipment WARNING The users or the user s employer must assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or h...

Page 10: ...leaks during use Only use a hydraulic power source equipped with relief valves and pressures set within specific limits See required max pressure for pull and return Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Do not use as a hammer to force fasteners into holes or otherwise abuse tool Proper care by operators is necessary in maintaining full productivity and re...

Page 11: ...ULIC OIL OVERHEATS a Powerunit motor rotation reversed Electrical connections reversed See powerunit instruction manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o r...

Page 12: ... or nick any smooth surface that comes in contact with an o ring Use of Lubriplate 630 AA Gage Bilt part no 402723 or equivalent during reassembly to prevent tearing or distorting of o rings 1 Disconnect electric cord 248025 air hose 204763 from power supply 2 Disconnect hydraulic hoses A 1091 from power supply 3 Remove hydraulic coupler male 585047 hydraulic coupler female 585038 from hydraulic h...

Page 13: ...2 relief valve stroke limiter must be ordered Sold separately 1 To re assemble or disassemble stroke limiter 206112 see overhaul instructions 1 thru 7 on pg 12 2 To decrease stroke to 375 9 5 mm remove relief valve 206109 from piston assembly 206211 Install stroke limiter 206112 and the relief valve 206110 flats to rear of the tool in the piston assembly 206211 Relief Valve 206110 STROKE LIMITER I...

Page 14: ...14 11 17 REV 4 23 GB206 500 25 GB206 500 25A INSTALLATION TOOL GB206 500 25 GB206 500 25A PARTS LIST ...

Page 15: ...OS 3 MBC04 206H 37OS 3 5 32 MBC05 206H 27OS 3 MBC05 206H 37OS 3 3 16 MBC06 206H 27OS 3 MBC06 206H 37OS 3 13 64 GS8 206H 32OS GS8 206H 42OS 17 64 GS10 206H 32OS GS10 206H 42OS NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 25 2 5 inches REV 8 22 BLIND BOLT SINGLE ACTION WITH OR W OUT DRIVE WASHER MS90353S U MS90354S U MS21140S U MS21141...

Page 16: ...pection gages to certify correct swage installation Sold Separately Stroke Limiter 206112 Required with 206110 relief valve to reduce stroke to 375 9 5 mm Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately ...

Page 17: ...pressure The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 GB910 and pt 910701 12 ft Hose Kit Air GB910 26 GB910 and pt 910705 26 ft Hose Kit Air GB910 38 GB910 and pt 910709 38 ft Hose Kit Air GB910 52 GB910 and pt 910714 52 ft Hose Kit Air GB910 Hydraulic Poweruni...

Page 18: ... 25A INSTALLATION TOOL Alternative Styles Sold Separately GB731OS 206 Stroke 500 12 7 mm Hand held weight 5 75 lbs 2 60 kg Pull load 4 800 21 4 kN GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN ...

Page 19: ...19 11 17 REV 4 23 GB206 500 25 GB206 500 25A INSTALLATION TOOL This page intentionally left blank ...

Page 20: ...REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADE MARK OF FISKE BROTHERS REFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information ...

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