GAC ESD-5570 Series Manual Download Page 8

8

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ESD5550-5570 Series Speed Control Unit

   

1-2021-E1

   

PIB1003

UnSaTISfacTorY Performance

SYmPTom

normaL reaDInG

ProBaBLe caUSe

Engine Overspeeds

1.

Do Not Crank. Apply DC power to 

the governor system.

After the actuator goes to full fuel, disconnect the speed sensor at Terminal 

C & D. If the actuator is still at full fuel-speed then the speed control unit is 

defective. 

2.

Manually hold the engine at the 

desired running speed. Measure 

the DC voltage between Terminals 

A(-) & F(+) on the speed control 

unit.

1.  If the voltage reading is 1.0 to 2.0 V DC:

• 

SPEED adjustment is set above desired speed

• 

Defective speed control unit

2.  If voltage reading is above 2.0 V DC then check for:

• 

actuator binding

• 

linkage binding

3.  If the voltage reading is below 1.0 V DC it may be a defective speed 

control unit

4.  Check if Gain is set too low.

Overspeed Shuts Down En-

gine After Running Speed is 

Reached

• 

Speed adjustment set too high.

• 

OVERSPEED set to close to running speed.

• 

Actuator or linkage binding.

• 

Speed control unit defective.

Overspeed Shuts Down En-

gine Before Running Speed 

is Reached

Check impedance between 

Terminals C & D. Should be 160 

to 1200 Ω

OVERSPEED set too low. Adjust 5-6 turns CW.

Erroneous speed sensor signal. Check wiring.

Actuator does not energize 

fully

1.

Measure the voltage at the battery 

while cranking.

If voltage for a 12 V DC system is less than 7 V DC, or for a 24 V DC system is 

less than 14 V DC, replace the battery if weak or undersized

2.

Momentarily connect Terminals A 

and F. The actuator should move 

to the full fuel position.

• 

Actuator or battery wiring in error

• 

Actuator or linkage binding

• 

Defective actuator

• 

Fuse opens. Check for short in actuator or harness.

Engine remains below 

desired governed speed

1.

Measure the actuator output, Ter-

minals A & B, while running under 

governor control.

If voltage measurement is within 2 V DC of the battery supply voltage level, 

then fuel control is restricted from reaching full fuel position, possibly due to 

mechanical governor, carburetor spring, or linkage interference.
SPEED parameter set too low

7

SySTEM TROUblESHOOTINg  (CONTINUED)

Summary of Contents for ESD-5570 Series

Page 1: ...yds Register DNV GL Bureau Vertas PHYSICAL Dimension See Section 3 Installation Weight 1 8 lbf 0 82 kgf Mounting Any position vertical preferred The ESD5550 5570 series speed control unit is an all el...

Page 2: ...h should not be smaller than 0 02 in 5mm Speed sensor voltage should be at least 1 V AC RMS during crank E F Battery 16 1 3 mm2 or larger wire A 15 amp fuse must be installed in the positive battery l...

Page 3: ...y be connected as shown The shield should be insulated to ensure no other part of the shield comes in contact with engine ground otherwise stray speed signals may be introduced into the speed control...

Page 4: ...nd the corresponding potentiometer value If the exact range is not found select the next higher range potentiometer Connect the potentiometer as shown in the WIRING diagram SPEED RANGE POTENTIOMETER 9...

Page 5: ...djusted as detailed in Starting Fuel Adjustment section then complete the following 1 Place the optional external selector switch in the IDLE position 2 Adjust the IDLE CW yo increase the idle speed s...

Page 6: ...ine speed continuously over a specific speed range 1 Select the desired speed range and corresponding potentiometer value as detailed in section 4 ADDING A POTENTIOMETER If the exact range cannot be f...

Page 7: ...en D and C should be 160 to 1200 See specific mag pickup data for resistance 3 Defective speed sensor 3 P G 10 V DC Internal Supply 1 Short on Terminal P 2 Defective speed control unit 4 F A 1 0 2 0 V...

Page 8: ...ERSPEED set to close to running speed Actuator or linkage binding Speed control unit defective Overspeed Shuts Down En gine Before Running Speed is Reached Check impedance between Terminals C D Should...

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