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G.B.C BASIC EDGE 50, Instruction Manual

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5

 

G.B.C. Industrial Tools S.p.A.

 

Via Sandro Pertini 41/43 –

 25046 

Cazzago San Martino (Bs) –

 

Italia –

 

Tel. + 39 030 7451154 –

 

Fax. + 39 030 73 56 629

 

                           

BASIC EDGE 50

 

Istruzioni  originali—rev.2013—in accordo al 1.7.4 della direttiva macchine 2006/42/CE

 

THE MACHINE SHOULD BE OPERATED ONLY BY SPECIALIZED OPERATORS WHO HAVE 

BEEN DULY TRAINED ON THE UNIT.

 

GBC

’

s plate bevellers, can perform a welding 

prep bevel on 90° edges. There are several 

models available depending by the wall thick-

ness of the plate, usable for on

-

site jobs and 

for workshop daily production purposes.

 

All machines are equipped with an automatic 

feeding system, therefore once they are posi-

tioned and locked on the plate edge (models 

for beveling the upside and models for bevel-

ing the down side of the plate), the beveling is 

performed automatically, with no need of any 

intervention by any operator. These machines 

are equipped with a comfortable trolley de-

signed ad

-

hoc, adjustable in height and partic-

ularly useful when working large plate sheets 

so that no overhead cranes or other lifting 

devices has to be involved in the process.

 

GBC

’

s plate bevelers  can be divided in two 

typologies::

 

 

GBC CHALLENGE (12/15)

 

Locking Range 6

-

40mm wall thickness . Ad-

justable beveling angle from 22° to 55°, com-

pletely silent, milling head with toothed edge, 

high speed beveling without operator inter-

vention.

 

 

BASIC EDGE 50 range w.t. 6

-

60mm

 

Adjustable Bevel angle da 0° a 90°, high 

speed RPM face mill with inserts, high finish-

ing grade and increased material removal 

capacity per pass.

 

Summary of Contents for BASIC EDGE 50

Page 1: ...IC EDGE 50 INSTRUCTION MANUAL Versione 07 2019 Range w t 6 60mm 5 21 2 3 8 G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 ...

Page 2: ...42 CE Index Presentation of the Company and introduction to the Instruction Manual 3 Warranty General Causes 4 Intended use of the BASIC EDGE 50 5 Technical Features 6 Machine Standard Equipment 7 Safety Prescriptions 8 Machine Stability 10 Workplace 10 Emergency Stop 10 Setup 11 Controls 18 Inserts Replacement 21 Warnings and Troubleshooting 24 Installation and use of the Face Mill Speed Regulato...

Page 3: ...he quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for further copies to G B C Industrial Tools S p A Our company owns the copy right of this document and any partial or complete copy or distribution to natural persons or to corporate bodies is strictly forbid den unless our ...

Page 4: ...sistance On the contrary the warranty will be void G B C and MSS obligations will cover the defect resolution the general maintenance and the inspection of the parts subject of the claim only The component replacement is at G B C discretion only The shipmen to costs from and to the MSS as well as the direct and indirect costs rising from repair of the product are at user s charge Any warranty repa...

Page 5: ...d on the plate edge models for beveling the upside and models for bevel ing the down side of the plate the beveling is performed automatically with no need of any intervention by any operator These machines are equipped with a comfortable trolley de signed ad hoc adjustable in height and partic ularly useful when working large plate sheets so that no overhead cranes or other lifting devices has to...

Page 6: ...nali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE ELECTRIC Electric Motor Power W 4000 Tension Volt 230 400 Frequency Hz 50 60 Face Mill Speed rpm 500 2500 Face Mill Type Ø50mm 5 inserts Bevel Angle Da 10 a 70 Plate Thickness mm Min 6 Max 60 Bevel Diagonal Length mm Min 0 Max 50 Travel Speed Mt min 0 1 8 Weight Kg 149 Acoustic Emissions dB 76 ...

Page 7: ...x 39 030 73 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE The machine is supplied with Service Tools Face Mill with 5 inserts Storage Wooden Box Instruction Manual Drawings BASIC EDGE 50 Service Tools Instruction Manual and Drawings Storage Box Face Mill ...

Page 8: ...ions and all the instructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applies on the ma chine and or on its case Do not perform any maintenance operation when the machine is plugged to the power supply Before every use ensure the power supply connections to be conform to the specs given by our manual The authorized opera...

Page 9: ...e shall be done with the unit unplugged from the power source 3 During the operations the hands of the operator must be kept on the handles located on the sides of the motor 4 The Use and Maintenance Manual as well as the drawings will always supply quick and adequate explanations Using properly the safety gear entails the only risks to be generated by the user s system and not by inborn de fects ...

Page 10: ... 030 73 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Considering the mass of the machine no particular problem has been detected in regard to the operator safety The machine is equipped with an emergency stop button See the paragraph re garding the controls ...

Page 11: ... not connected to the main power supply In particular ensure to clean those areas where you will have to act to make the required adjustments Remember to loosen the locking screws before adjusting the bevel angle N B Keep clean and lubricated the moving parts of the head The angle can be adjusted by simply moving the head of the machine until the desired angle is reached The actual angle can be ch...

Page 12: ...EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Once the bevel angle is set tighten the locking screws to secure the central body in the selected position To increase the pass depth thus the length of bevel in first place you will need to loosen the locking nut of the DEPTH ADJUSTMENT ASSEMBLY ...

Page 13: ... material of the plate Now turn the angle adjusting nut checking the actual depth on the scale that is engraved on the central block In the below charts you can see some examples of beveling passes 45 Angle Pass Pass Depth A B L 1 6 8 49 8 49 12 2 6 16 97 16 97 24 3 5 02 24 07 24 07 34 05 4 4 06 29 81 29 81 42 16 5 3 48 34 73 34 73 49 13 6 0 44 35 36 35 36 50 For specific settings of the Face Mill...

Page 14: ...o San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Once the pass depth is set tighten the locking nut Loosen the SECURITY LEVER of the PLATE LOCKING ASSEMBLY ...

Page 15: ... 73 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE The PLATE LOCKING ASSEMBLY can be opened and closed to match the plate thickness by acting on the hand wheel The upper part of the machine can be raised or lowered just by pulling up or pushing down on the handles ...

Page 16: ...s caused by the oxycut will have to be grinded off for because they may interfere with the machine travel Act on the hand wheel to raise the PLATE LOCKING ASSEMBLY until it touches the plate and you feel some resistance on the hand wheel Make another half turn of the hand wheel and tighten the orange LOCKING LEVER to secure the posi tion of the PLATE LOCKING AS SEMBLY Move and position the machine...

Page 17: ... 1 7 4 della direttiva macchine 2006 42 CE N B When the plate is locked ensure that it is correclty engaging the PLATE DETECTION SENSOR otherwise the machine will not start Always insert the plate from the side of the sensor because the machine moves from letf to right view of the operator being behind the machine When the plate is locked in position make sure it is parallel to the ground ...

Page 18: ...6 42 CE 2 3 4 5 6 If the red light is blinking the machine will not start because you need to change the phase in the power chord If the red light is still the machine is in protection mode Reset the unit by turning off and on the main power switch 7 1 2 3 4 5 6 1 Emergency Stop 2 Power Presence 3 Wrong Phase Inverter Alarm 4 START STOP Button With Plate Detection Light 5 Face Mill and Feeding Sto...

Page 19: ...GE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Start the machine by pushing the green button as shown in the above picture The machine will then start working Once the machine is connected to the power source and it is positioned onto the plate as previously explained the green light will turn on ...

Page 20: ...9 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE In case of emergency push the EMERGENCY STOP BUTTON for an immediate stop of the machine Adjust the Face Mill RPM and the Feeding Speed in relation to the material and the pass depth acting of the potentiometer pointed by the arrow ...

Page 21: ...GE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Sostituzione fresa e inserti Set the head of the machine to a 45 angle Before proceeding with this operation make sure the unit is disconnected from the power source the access area to the face mill is clean and that the face mill is easily accessible ...

Page 22: ... 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Insert a pin punch in the hole indicated by the yellow arrow Pic 1 and contemporarily engage the socket head of the face mill with the Allen Key supplied Pic 2 Now you can turn the screw Remove the face mill Pic 1 Pic 2 ...

Page 23: ...1154 Fax 39 030 73 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Rotate or replace the carbides using the torx key supplied with the machine tool kit Put the face mill back in its seat and fix it by following the dismantling instruction in reverse ...

Page 24: ...is where the shavings tend to bulk up THE MACHINE DOES NOT WORK Verify that the white light is on If the red light RST is blinking you need to switch the phases in the power chord If the red light Alarm is turned on check the motor protection cir cuit breaker and or error codes on the inverter display If the machine should stop due to a mechanical problem the red light will turn on Turn off the ma...

Page 25: ... 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE INSTALLATION AND USE OF THE FACE MILL SPEED REGULATOR Install the Face Mill Speed Regulator on top of the motor as shown in the picture above Disconnect the connector from the control panel as shown in the above picture ...

Page 26: ...el 39 030 7451154 Fax 39 030 73 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE Plug the other end of the connector to the socket located on the left side of the power box as shown above Now plug the same connector to the Speed Regulator ...

Page 27: ...Fax 39 030 73 56 629 BASIC EDGE 50 Istruzioni originali rev 2013 in accordo al 1 7 4 della direttiva macchine 2006 42 CE The speed of the Face Mill can now be adjusted by simply turning the know counter clockwise to reduce it or clockwise to increase it Refer to the previous paragraphs for the use of the machine ...

Page 28: ...itions The lower position used for the machine transportation in its wooden case fig 1 The higher position used during the normal working routine which allows the machine to float and automatically adjust its height dur ing the beveling operations fig 2 In case the machine is moved by cranes or any other lifting device ensure the trolley is locked in the lower position with the two screws supplied...

Page 29: ...rdo al 1 7 4 della direttiva macchine 2006 42 CE Ensure that the floor over which the machine will be operated is not in clined and that there are no holes or obstacles that may prevent the correct feeding of the machine The trolley suspension system is designed in order to allow the machine to follow eventual imperfections of irregular plates as well as of ir regular floor surfaces ...

Page 30: ...al 1 7 4 della direttiva macchine 2006 42 CE We suggest to perform a service c o G B C Industrial Tools S p A premises every 400 hours working cycles Always check the machine general conditions Always use well sharpened inserts G B C Industrial Tools is at your disposal for any information you may require about the above mentioned procedures and for any general clarification you may need ...

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