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Owner’s Manual

9028

Summary of Contents for FY-9028

Page 1: ...Owner s Manual 9028...

Page 2: ...n 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Spot Welding b Washer Welding c Triangle Washer Welding d Carbon Rod Heating e Wriggle Form Wire Wel...

Page 3: ...asma arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Electric shock can kill 1 Do not touch live electrical parts 2 Wear...

Page 4: ...res Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant crrent Temperature V S I O Suitable for...

Page 5: ...nnector Triangle washer connector Carbon rod connector Spot weld electrode tip Air hose connector Hook Pulling hammer with hook Dent pulling spot hammer T pothook long T pothook short Crow bar 1250mm...

Page 6: ...180kg Kriptol heating AC6V 10V washer welding AC1V 12V double side welding AC1V 13V 57A 1 specifications Output voltage Input power Max i nput current Operation way Time regulation system Operation pl...

Page 7: ...ated load without overheating If unit overheat output stops and cooling fan runs Wait fif teen minutes for unit to cool Reduce amperage or duty cycle be fore welding Page 5 Overheating Stop working Wa...

Page 8: ...heck the supplied accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local d...

Page 9: ...unit 2 Determine input power cord length according to its actual operation requirement Make sure that the supply cable is at 2 least 6mm in diameter 3 Do not move or operate unit where it could tip 4...

Page 10: ...over current protection Close and secure door on disconnect device Remove lockout tagout device and place switch in the on position Page 8 4 3 1 2 L1 L2 1 The powersupply must have a ground connection...

Page 11: ...ontrols Page 9 1 2 3 4 5 6 7 8 9 10 1 LCD display 2 Current decrease 3 Current increase 4 Time decrease 5 Time increase 6 Function selection 7 Earth cable 8 Gun cable 9 Gun testing button 10 Trigger c...

Page 12: ...wire into the welded washers 1 Weld 2 washers on metal workpiece as close to welding area as possible 3 Located the holder on the welded washers 1 Electrode holder 2 Trigger Carbo Rod Shrinking Washer...

Page 13: ...ause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing anot...

Page 14: ...another operation is available after this procedure finished if not please shut off the main power supply and switch off the unit F017 F011 F020 b Washer Welding Set correct time Set correct amperage...

Page 15: ...ce surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can...

Page 16: ...face vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is a...

Page 17: ...ark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time...

Page 18: ...as close to welding area as possible Set correct amperage Set correct time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpie...

Page 19: ...on metal workpiece as close to welding area as possible Set correct amperage Set correct time Remark 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Pleas...

Page 20: ...t manual cupule with pull hammer 2 Push manual cupule in to lock the cupule on the dent 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply w...

Page 21: ...oded view Page 19 Resistor Circuit board Main power switch Silicon control Control transformer Main transformer Left side view Resistor Control transformer Main transformer Right side view Capacitor a...

Page 22: ...p location Piercing workpiece 1 output amperage too high 2 Weld time too long 3 Bad contact of electrode tip or washer with workpiece 1 Reduce amperage setting 2 Rrduce weld time 3 Remove coating from...

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