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Futura Apsol PHTM320, User Manual

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Futura Apsol PHTM320 User Manual Download Page 47

47

7: HOW TO …

7.1: How to replace I/O card.

Switch off tester. Remove mains cord.

Back view of tester

I/O card

Remove these 2 screws
near edge.

If it cannot be removed then

remove this second plate first by

Remove this plate with I/O PCB

Remove PCB from

plate and replace

with new PCB and

Plate

PCB

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Summary of Contents for PHTM320

Page 1: ...NESS TESTER MODEL PHTM320 PHTM640 PHTM960 BY FUTURA APSOL PVT LTD 1212 B 2 Apte Road Shivajinagar PUNE 411 004 TELE FAX 020 2553 1832 E MAIL info futuras com www futuras com Software Version PHTM_GEN_...

Page 2: ...ing a harness 6 Cable from tester to board rig as per number of points or connectors 7 Futura s Serial Cable 8 A CD containing DOS as well as windows based PC software for serial communication with te...

Page 3: ...3 1 Testing Features 2 3 2 General Features 2 3 3 Harness Data Circuit Data 2 3 4 Input Output cards I O cards 2 3 5 Keyboard 2 3 6 Rig 3 INSPECTION AND INSTALLATION 3 1 Unpacking the equipment 3 2 In...

Page 4: ...s Remove Cable Even after removing cable tester does not display Put Cable 6 4 How to increase number of points i e capacity of tester 6 5 Tester shows no point after selecting a cable number 6 6 Test...

Page 5: ...D WIRING FOR FUTURA S CABLE HARNESS TESTER MODEL 10 CALIBRATION OF FUTURA S CABLE HARNESS TESTER MODEL PHTM320 11 OTHER CABLE HARNESS RELATED PRODUCTS 10 1 Harness Assembly Aid Tester HAA64 10 2 One T...

Page 6: ...est sample fixtures and operator which are to be eliminated Otherwise the test electronics can be damaged Any external continuity meter like buzzer bulb or multimeter should be strictly avoided Use of...

Page 7: ...esents single byte hex value For ex UAA i e OxAA At every U following value will be sent to the printer port I e in above example hex AA will be sent to port 2 At every harness fail if relay on fail s...

Page 8: ...M_320_4K_2_5 1 W is added in label printing variable User details with maximum 16 bytes can be added through serial port and will be printed via W On every power on if valid user details are present t...

Page 9: ...ier To facilitate tracing of assembly and testing operators facility to enter their codes and printing them on label is added Two operator s codes are to be entered Operator Code length should not be...

Page 10: ...splays Operator codes Enter accepts command and display is Receiving code 1 First operator s code is to be scanned by barcode scanner Display is Receiving code 2 Second operator s code is to be scanne...

Page 11: ...te test system consists of tester a mounting rig solid state Floppy PC printer or stamping unit Harness tester is connected to the Rig Jig through D type connectors Any point on rig can be connected a...

Page 12: ...me two barcode on flag etc TEST Start testing of harness Enter Accept command A Analyse continuity board check and display count change cable number display harness data Next command number Previous c...

Page 13: ...ester capacity 128 points Each card for 64 points Provision for 5 I O cards in PHTM320 and 10 in PHTM640 15 pin D type M Points 1 15 Mains Switch Relay output Potential free 230Vac 5A Volume Tone spea...

Page 14: ...Voltage 230 V AC 50 Hz 10 Power consumption Maximum 10 Watts Fuse 750 mA normal Inputs Test voltage 5 V DC Test current In mill Amperes User Inputs Keyboard input Dome type dust proof keys with good...

Page 15: ...ester will display the first occurred fault and will be scanning the harness continuously and hence keeps on displaying the first occurred fault Tests and displays open point open net shorted net inte...

Page 16: ...s if any Else displays Pass and switches on relay and sounds buzzer Based on digital signal controller based advanced technology which increases speed reliability and performance Printing of labels on...

Page 17: ...compares the stored number of points and actual number of points in a net list programmes when a cable number is selected If they are not same the tester displays error and disables test key This faci...

Page 18: ...then time taken is very less We have developed some parts which take less efforts and time mount them on rig All these points are to be brought to the D type connectors tester The errors give numbers...

Page 19: ...ig as per number of points or connectors o Serial Cable with models PHTM320 PLUS and PHTM640 o A CD containing DOS as well as windows based PC software for serial communication with tester and other d...

Page 20: ...will be displayed Key LRN Learn from mounted harness Key TEST Test mounted harness and show results Key A Analyse for analysis Key Next selection command menu number Key Previous selection command men...

Page 21: ...Setup mode MANUAL TESTING Enter Mode auto manual SET MANL TESTING AUTO TESTING SET AUTO TESTING Extra point testing Skip Set CHECK EXTRA PNT SKIP EXTRA PNT Enter Enter Enter SET CHECK EXTRA SET SKIP...

Page 22: ...Y ON PASS SET REALY ON PASS Set relay on time Proceeds for further operation Relay on time xx Enter Relay on fail Enter No key Enter Up or Down Proceeds for further operation LRN pressed during power...

Page 23: ...n the rig board Self Test mode Tests for any shorted points on the board Continues with normal operation No shorted points Displays pass relay and buzzer on Displays error and shorted points Operation...

Page 24: ...umber increments decrements upto maximum minimum If Harness Name is stored displays name instead of Cable No Enter Power on Page 1 No point if empty memory Compares actual number of points and stored...

Page 25: ...25 Clear Count 5 Seconds Enter Power on Page 2 No of stages x Enter Count Cleared Change no of stages Up Down No of stages x Enter No key...

Page 26: ...26 Label printing off Off Print Label 5 Seconds Print Label on Enter Print Label off Label Printing on Print Label 5 Seconds Enter Enter Cleared Clear serial no...

Page 27: ...r Power on Page 3 Barcode matching off Barcode Matching on Match Barcode 5 Seconds Bar Reader on Bar Reader on All required settings are over and ready to accept command like test or learn or analyse...

Page 28: ...r on 2 Bar off Enter Enter UP Label Data Enter Enter Board to Data Receiving UP Set Date Time UP Enter Receiving Read Barcode Enter Learn Learning Enter PC To Hrn Data Enter Receiving Hrn Data To Prin...

Page 29: ...29 Receiving Bar 1 UP Receiving UP Enter Receiving Enter Receiving Bar 2 2 Bar on 2 Bar off Disable Barcode Enter Bar Reader Off Harness Name Test starts testing selected harness DN DN...

Page 30: ...P Count NNN Pass Counter UP DN Change Cable number Enter Check Board UP DN Cable No 00 Ente Rig Cheking TEST Starts testing selected harness stops at first fault displays faults Buzzer relay on pass A...

Page 31: ...ing board to data Press for next commands and the displays will be PC TO HRN DATA meaning PC to data DATA TO PRINTER meaning data to printer HRN DATA TO PC meaning data to PC Same commands can display...

Page 32: ...onnector is marked Data to PC will transmit the data for selected harness number to PC through serial port Serial cable should be connected from PC to tester Before pressing on tester run program rece...

Page 33: ...run trans1_1 exe or tmssl exe program in DOS mode Where it will ask for filename Give the filename and press enter Data being transmitted will be displayed on the PC screen and after receiving the dat...

Page 34: ...LINE IS NUMBER OF POINTS EACH POINT IS SEPARATED BY A SPACE NEXT LINE STARTS ONLY FOR NEW NET CIRCUIT NO SPECIAL CHARACTER HERE IN A NET CIRCUIT POINTS IN ASCENDING SMALL TO BIG ORDER ALL STARTING PO...

Page 35: ...ary 2000 and time afternoon 3 07 09 String will be 030100150709 For 2000 and onwards enter year in two digits only Tester will print year in four digits ddmmyyhhmnss 030100150709 Label Data EXAMPLE OF...

Page 36: ...ocument ASCII text mode using any editor word processor Start the data entry by a character and end also by a character Any matter before and after will be considered as comments and can be used to wr...

Page 37: ...for faulty harness For a faulty harness the tester will stop at first occurred fault and test the same harness repeatedly and keep on displaying the same fault It proceeds only when the fault is remo...

Page 38: ...nected to print necessary labels by switching on the option A ringing buzzer on PASS is provided with volume as well as tone control to identify PASS signal Volume and tone control can be adjusted usi...

Page 39: ...r code printers Label printing is added to print a label on every passed harness Data to be printed on every pass can be different for each cable number 25 different data can be stored in tester s mem...

Page 40: ...Not Applicable B Operator Code1 C Operator code 2 If label printing option is selected and printer is not connected or is offline display will be printer not ready 4 6 Interfacing Relay output A poten...

Page 41: ...During testing when test key is pressed display will be RECEIVING and waits for bar code data on RS232 Once received compares with stored bar codes If a match is found then continues testing if codes...

Page 42: ...cable number can be changed In this mode display will be CABLE NUMBER XX where XX stands for current selected cable number It can be changed using and keys and key accepts the cable number In 2 stage...

Page 43: ...time will be saved in the memory so that can be retrieved after power off 5 2 Normal LRN menu To enter in to this menu before pressing LRN button key position must be on Learn position if not entry w...

Page 44: ...44 Change cable number Navigates through cable number 1 25 and selects it Pass count Displays Pass count Board check Checks board at every point Operator codes Facility to scan two operator codes...

Page 45: ...off the supply press the I O card s Switch on the supply switch off the power supply remove I O card s and clean the edge connector on I O card s using trichloroethylene or CTC Insert the I O card s p...

Page 46: ...is not in the circuit Suddenly shows any error Displays no card etc Check for proper earthing at the power supply input point of tester It should be proper voltage in L and N and similar voltage in L...

Page 47: ...off tester Remove mains cord Back view of tester I O card Remove these 2 screws near edge If it cannot be removed then remove this second plate first by Remove this plate with I O PCB Remove PCB from...

Page 48: ...t Mains cord and switch On tester Check all I O points with board check Back view of tester Previous I O card Remove these 2 screws near edge Remove this plate with I O PCB Remove these screws and rem...

Page 49: ...ng photos indicate internal view of PHTM CPU and all its connections Here CPU PCB is located CPU overview 10 pin Connector from IO cards Front view of tester FRC connector for Display FRC connector fr...

Page 50: ...cation to other Supporting cables connected to I O cards at the back side of tester so that I O cards are not pulled Fastening of all dust covers of connectors at I O cards to hex nuts of I O cards Us...

Page 51: ...int can be connected anywhere While learning the tester takes care of the circuit One most important point to consider is that each and every terminal on the harness has to be connected to the tester...

Page 52: ...is mounted while testing Different harness data is stored at different memory locations This data i e net list is noted down and cross checked before the testing starts Now the test system is ready t...

Page 53: ...onnector No Pin No Printed on connector 1 1 8 1 1 2 1 15 1 2 3 1 7 1 3 4 1 14 1 4 5 1 6 1 5 6 1 13 1 6 7 1 5 1 7 8 1 12 1 8 9 1 4 1 9 10 1 11 1 10 11 1 3 1 11 12 1 10 1 12 13 1 2 1 13 14 1 9 1 14 15 1...

Page 54: ...12 45 3 23 2 13 46 3 10 2 14 47 3 22 2 15 48 3 9 2 16 49 3 21 2 19 50 3 8 2 20 51 3 20 2 21 52 3 7 2 22 53 3 19 2 23 54 3 6 2 24 55 3 18 2 25 56 3 5 2 26 57 3 17 2 27 58 3 4 2 28 59 3 16 2 29 60 3 3 2...

Page 55: ...e can be repeated after fixed period say 3 months or 6 months A To check the contents of memory display data in analysis mode is used and the data is confirmed against the data net list written down b...

Page 56: ...s from proper tray by glowing corresponding LEDs Then HAA64 glows LED at first point where terminal is to be inserted and blinks LED at point where next terminal is to be inserted Once correct inserti...

Page 57: ...bly mode guides the operator through assembly In setup mode component selected component s data and its name can be changed In change data data for one step can be edited or a complete new data can be...

Page 58: ...mming of a step Immediately tester will move on to next step To stop programming escape key is pressed twice Editing a step asks to select a step to be edited and then same steps as programming a step...

Page 59: ...f tester Parts Counter Maximum number of parts counted 99 Ninety Nine Input from a probe with limit switch using 9 pin D type F connector at pin numbers 1 and 2 User interface 4 key touch pad sealed k...

Page 60: ...ter for 48 circuits 2 2 One to One continuity tester for 96 circuits 2 3 One to One continuity tester for 6 circuits 2 4 One to One continuity tester for 10 circuits 2 5 Clip Assembly Aid 2 6 One to O...

Page 61: ...ch manual 1 2 7 4 Printer data switch manual 2 2 7 5 Printer data switch manual 4 1 8 Electronic Scarecrow EBU 8 1 Electronic Scarecrow for animals 8 2 Electronic Scarecrow for birds 8 3 Electronic Sc...

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