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Incorrect quick-release use is dangerous because these mechanisms hold the wheels in place. The most 
common mistake is simply turning the lever like a nut until the wheel seems tight. Used this way the lever 
and wheel can loosen as you ride. 

 

9)

 

Adjusting the brake lever and tightening the brakes 

 
Step 1: Pull the brake handle so that the slot in section is exposed 
Step 2: Take the brake cable. Using the hammer shaped side, fit the cable into the slot. You might need to 
adjust the screw caps such that the opening is aligned (see fig 2) 
Step 3: Once the cable is in, screw the caps such that the open is no longer aligned (to prevent cable from 
coming out) 
Step 4: Now slip the other side of the cable wire through the disc brake lever. (

see Zoom instruction set for 

further details)- Fig 3 

Step 5: Hold the end of the cable, and pull the plastic/rubber cover as much as you can into the handlebar 
brake lever. 
Step 6: Using a pair of pliers, take firm hold of the cable on the disc brake end and pull downwards. 
Step 7: Keeping the tension, secure the cable onto the disc brake by using an Allen Key to lock the cable 

(see Zoom instruction set for details) 

Step 8: Using a pair of clippers, clip off any wire.  
Step 9: Cap the end of the wire using the silver caps provided in the disc brake set package. Apply firm 
pressure on the caps using a set of pliers to mould the silver caps into place. 
 

 
                                                   
 
 
 
                                                                                                                                                             8 

Summary of Contents for 2007 Extreme I

Page 1: ...Visit us at www fusionbikes com au Email sales fusionbikes com au ...

Page 2: ...u take it to a professional for proper assembly This assembly manual is suitable for the following models Hard tail mountain bikes o XRT Rally I 2009 Model o BENCHMARK 2200 2009 Model o XRT Rally 2010 Model o ATILLA 3500 2008 2012 Model Dual suspension mountain bikes o Extreme I 2007 Model o Extreme II 2008 Model o KinetiK 5700 2008 2014 Model o Symmetry 2012 2014 Model 1 What is included within t...

Page 3: ...This page is left blank intentionally ...

Page 4: ...Atilla KinetiK Compact Symmetry 11 ...

Page 5: ...omplete Well done Please ensure you read the maintenance manual along with this instructions template for proper use of the mountain bike Once again thank you for your purchase and we hope you have countless hours of easy riding with this Mountain Bike PS Please don t forget to inflate the tire 10 ...

Page 6: ... Phillip head screwdriver Pair of Pliers Wrench Pair of wire clippers Torque wrench As a general guide the assembly should take 45 minutes to an hour depending on individual knowledge and previous assembly experience Again we strongly recommend you take it to a professional for proper assembly if you are not comfortable with the process WARNING IN THE INTERESTS OF SAFETY IT IS RECOMMENDED THAT YOU...

Page 7: ...fer to have the stem facing down or facing up By default the stem has been set up facing down If the stem is facing down this allows the handlebar to be closer to the ground and therefore a lower ride option 1 If you prefer the handlebar to be closer to your upper body and a more comfortable ride we recommend you have the handle bar facing up option 2 If you decide to set up the stem facing down p...

Page 8: ...ached to the rear end on the seat post The white reflector is to be attached to the front end on the handlebar You will need a Philips head screwdriver for this part of the assembly 9 Pull down then lock the wire into position by adjusting the nut in the disc brake Clip access wire and cap the end ...

Page 9: ... the open is no longer aligned to prevent cable from coming out Step 4 Now slip the other side of the cable wire through the disc brake lever see Zoom instruction set for further details Fig 3 Step 5 Hold the end of the cable and pull the plastic rubber cover as much as you can into the handlebar brake lever Step 6 Using a pair of pliers take firm hold of the cable on the disc brake end and pull d...

Page 10: ... such that the centre point is in the middle of the stem Once you are happy with the positioning using the centre plates tighten the handlebar to the stem using the Allen key and screwing the nuts into position 4 Attaching the metal disc brake to the front wheel please refer to the Disc brake assembly instructions 5 Attach the brake set to the front fork please refer to the Disc brake assembly ins...

Page 11: ... sure the nuts are tight or the seat will give once you body weight is on the seat Once the seat is attached to the bar you can slide it into the frame Adjust the height of the bar to your own riding height Please see the user guide for your correct riding height To secure the seat post in place please use the adjustable latch The adjustable latch can be tightened by screwing clockwise anti clockw...

Page 12: ...crew back the cap on Do not screw the cap too tightly at this stage as further adjustments are required later Now rest the fork on the protruding ends of the skewer There should be no need to force the fork into place If there is not enough protruding space to fit the fork please loosen the cap The metal disc brake should also fit naturally with ease in between the gap of the disc brake set With t...

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